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Automation Today Issue 74 | Products and Solutions

New Products and Solutions

Rockwell Automation introduced new products and solutions coming to market at its recently held annual event Automation Fair.

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New Products and Solutions

Rockwell Automation Returns to Chicago for Automation Fair®, Launches Products to Aid Smart Manufacturing

New products and innovations a main focus during manufacturing and technology event

Rockwell Automation, the world’s largest company dedicated to industrial automation and digital transformation, showcased and introduced a number of new products and solutions coming to market at its recently held annual event Automation Fair 2022.

One of the new solutions introduced this year will help machine builders simplify designs, reduce costs, and create the next generation of performance machines with the portfolio of on-machine products.

On-Machine™ solutions are a decentralized equipment design approach that helps reduce the challenges of cabinet-based solutions for OEMs and end users. Offering a simpler, more modular approach to machine design lowers total costs, saves floor space and minimizes time to deploy. This technology can speed design installation and maintenance and improve productivity and flexibility—important capabilities to address in today’s manufacturing environment.

“It’s always powerful to release new products and solutions to our partners and customers during Automation Fair,” said Tessa Myers, senior vice president, intelligent devices, Rockwell Automation. “We get instant feedback throughout the week as we delve deeper into our customer’s needs and how we can help bring their entire Connected Enterprise to life with new product offerings now and even into the future.”

Rockwell Automation offers drives and distributed I/O that are a scalable solution designed to help meet rigorous application needs:

Armor Kinetix® near-motor & integrated drive-motor servo solutions

The new ArmorKinetix distributed servo drives are equipping manufacturers with decentralized motion control solutions that helps them simplify designs and build smarter machines. These new servo drives provide the high-performance of the Kinetix® 5700 platform in a compact, On-Machine™ form factor to help create systems that are more efficient, flexible and cost-effective than ever before with options for a near-motor drive or an integrated drive-motor solution. ArmorKinetix will be available for customers early 2023.

ArmorBlock 5000™ I/O - Distributed I/O blocks with IO-Link technology

ArmorBlock 5000 I/O offers easy distributed monitoring and control through its IO-Link capabilities, enabling increased operational visibility and agility. The industrially-hardened blocks are optimized for On-Machine use to help meet demanding IP66, 67 and 69K application requirements in harsh environments.

ArmorBlock 5000 I/O will be available for customers the second quarter of calendar 2023.

Armor™ PowerFlex®—A drive for the most demanding applications

Armor PowerFlex drives are a new generation of On-Machine VFD motor control solutions that provide an integrated, near-motor solution where reducing installation time and cost are most critical. Armor PowerFlex drives combine an innovated design that reduce installation costs, installation time and unplanned downtime. They provide integrated gigabit dual-port EtherNet/IP™, a variety of motor control options, flexible mounting options and hardware and network safety features.

 

Rockwell Automation Speeds Time to Market for New Industrial Automation Design, Launches FactoryTalk Design Hub

New offering utilizes five core solutions as it merges improved collaboration and productivity for design teams.

Rockwell Automation announced the launch of FactoryTalk® Design Hub™. Industrial organizations can now transform their automation design capabilities with a more simplified, productive way to work powered by the cloud. Teams of all sizes, skillsets, and locations can work smarter through enhanced collaboration, improved lifecycle management, and on-demand access to cloud-based software. The result is increased design productivity, faster time to market, and systems that cost less to build and maintain.

“In this new age of ‘work from anywhere,’ having centralized, on-demand design tools is critical for businesses to scale production and easily adapt to evolving customer needs,” said Brian Shepherd, senior vice president, Software & Control at Rockwell. “FactoryTalk Design Hub gives manufacturing engineers access to the full breadth of Rockwell Automation tools and capabilities in a centralized nexus for successful design and collaboration across their team and the greater enterprise.”

FactoryTalk Design Hub improves development and deployment of automation projects for industrial organizations, while adhering to the latest security standards and information technology (IT) best practices. It enables teams to access designs on demand from any web browser with software that is always up to date and flexibly scales users and compute capacity to meet project workload demands.

“The digital transformation of automation design capabilities requires both the cloud to maximize control system developers’ productivity, and it also requires that all software tools are connected to each other by a digital thread to maximize collaboration, scalability, and productivity,” according to Craig Resnick, vice president, ARC Advisory Group. “Rockwell Automation’s FactoryTalk Design Hub enables seamless digital thread connectivity between its design, visualization, digital twin, storage, and remote access software tools that provide control system developers with immediate on-demand access to all automation designs as needed regardless of their location, helping these companies to accelerate their initiatives ranging from digital transformation to IT/OT convergence.”

Companies are looking for better ways to solve their most pressing problems. Traditional software design approaches limit collaboration, scalability, and productivity. FactoryTalk Design Hub addresses these three primary concerns for all automation workflow design needs.

“I’m really excited that Rockwell Automation is putting the resources behind this type of development on behalf of control system developers everywhere,” said Doug Hoffer, senior automation engineer at Samuel Engineering. “This could become a really significant way to tie cloud functionality and analytics to the control system development process.”

 

FactoryTalk Design Hub includes five core solutions:

FactoryTalk Design Studio

FactoryTalk® Design Studio™ is a new cloud-native software product built from the ground up to improve system design efficiency. Available anytime, anywhere using only a web browser, there are no downloads or installs required and no software maintenance responsibility. Beginning with controller design, FactoryTalk Design Studio reduces development time by leveraging modern software development practices and an integrated version control system. Teams can collaborate more easily than ever with automated tools to share and merge changes, and project sizes can scale dynamically with support for multiple controllers in a single project. FactoryTalk Design Studio is ready to change the way industrial automation systems are created.

 

FactoryTalk Optix Software

FactoryTalk® Optix™ is a new product addition to the Rockwell Automation visualization portfolio. Known as “visualization for visionaries,” FactoryTalk Optix is the first cloud-enabled HMI product to be launched within FactoryTalk Design Hub. With FactoryTalk Optix Studio, users can design, test and deploy applications directly from a web browser. Optional cloud-based connectivity enables new collaborative workflows that allow modifications to be made from anywhere, anytime. FactoryTalk Optix is designed to improve processes, efficiency, and deliverables using a scalable, modern platform.

 

FactoryTalk Twin Studio

FactoryTalk® Twin Studio™ is an end-to-end automation design solution where users can design, program, simulate, emulate, and virtually commission in one cloud environment. The cloud-hosted ecosystem employs Rockwell’s best-of-breed software products and is accessible from anywhere using a web browser. FactoryTalk Twin Studio allows users to develop their next project better and faster by moving seamlessly across Rockwell design solutions, collaborating with teammates in real time.

 

FactoryTalk Vault

FactoryTalk® Vault™ provides secure, cloud-native centralized storage for manufacturing design teams. With its modern version and access control, FactoryTalk Vault with advanced Design Tools allows for greater insights into designs through in-depth analysis of controller projects. Teams can now spend more time working on projects and less time searching for files or working from outdated versions.

 

FactoryTalk Remote Access Solution

FactoryTalk® Remote Access™ enables secure connections to equipment, allowing teams to respond to needs faster and rapidly resolve production issues from anywhere. FactoryTalk Remote Access quickly connects domain experts to critical issues, no matter the physical location of either, increasing support response time and reducing the costs associated with travel and asset downtime.

FactoryTalk Design Hub and its core components will all be generally available by the beginning of 2023. Click here to learn more about Rockwell Automation’s FactoryTalk Design Hub.

Since 1972, LeMatic has prided itself on delivering not only leading bakery solutions – but outstanding customer service throughout the lifecycle of their equipment.

“Our specific expertise is in slicing and primary packaging,” said Richard Kirkland, president, LeMatic. “While most of our customers today are large, wholesale bakers, we are developing equipment to help the mid-size baker get the job done.”

From headquarters in Jackson, Michigan, United States, the family-owned company supports an installed base extending across more than 40 countries. LeMatic is part of the Rockwell Automation PartnerNetwork™ program.

Early Technology Adoption Drives Differentiation

LeMatic traces its success to its ability to quickly recognize evolving industry challenges and to harness the power of new technologies to address customer needs.

“Historically, LeMatic has been an early adopter of Rockwell Automation solutions,” said Kirkland. “We embrace new technology and devote much of our product development to incorporating it into our offerings.”

One example: The company now offers remote connectivity on all major equipment to better serve customers.

“Instead of spending 15 hours on a plane, I completed a 10-minute repair over Ethernet on equipment in Eastern Europe,” said Chris Wojton, controls engineer, LeMatic. “We also used remote connectivity and on-machine cameras to commission a bagger line in South America when we were unable to travel due to the pandemic.”

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Rockwell Automation Introduces Intelligent Edge Management Solution

FactoryTalk® Edge™ helps customers tap Industrial digital transformation at the edge and unlock higher value edge use cases at enterprise scale

Rockwell Automation is delivering an intelligent edge management and orchestration platform with an edge application ecosystem – based on zero trust security and open industry standards – accelerating digital transformation for industrial customers.

As industrial manufacturers pursue digital transformation, they are looking to scale digital transformation initiatives via innovations in AI, analytics, MES systems, etc., and tap real-time intelligence closer to the source of industrial data. This has created pain points around application latency, device management, and security issues – underscoring the need for a balanced edge to cloud deployment. Industrial Transformation (IX) leaders need an end-to-end, intelligent edge management solution to execute a robust edge computing strategy that can maximize overall deployment success, control devices from anywhere, and manage app deployment on devices – while improving security posture.

Further enriching the current Rockwell edge offerings – FactoryTalk® Edge Gateway™ and ASEM™ industrial computers – FactoryTalk® Edge™ is a SaaS solution for intelligent, centralized edge management and orchestration. Accessible from anywhere, FactoryTalk Edge is an essential infrastructure layer to realize higher productivity and efficiency while managing edge devices and app deployment from a single pane of glass. With superior security posture built on a zero-trust model, it provides flexibility for complex future use cases and catering to any hardware or cloud provider. FactoryTalk Edge Gateway edge app is included and empowers customers to contextualize and package industrial data at high speed into flexible information models. FactoryTalk Edge can be deployed on pre-certified ASEM VersaView® 6300B edge compute nodes, accelerating deployment speed.

“As our customers are building towards the Connected Enterprise Production System, they are finding it hard to get data out of silos, manage distributed compute surfaces, and deploy software quickly,” says Brian Shepherd, senior vice president, Software & Control at Rockwell Automation. He continues, “By combining our hardware with edge orchestration capabilities and making it easy to deploy applications to the edge, we expect our customer to scale their digital transformation initiatives faster and gain greater value from their edge applications.”

Chantal Polsonetti, VP Advisory Services, from ARC Advisory Group says, “As industrial organizations apply various technologies to solve edge use cases and scale, one aspect will stand out: the need for a secure, cost-effective edge infrastructure capable of managing an increasing number of distributed devices at scale. As the universe of industrial use cases continues to expand, OEMs, solution providers, and end customers are quickly realizing the need for this type of foundational infrastructure solution to enable edge implementation and management at different plant sites. FactoryTalk Edge gives them one solution to operate and scale their DX initiatives at the edge so their time can be spent on solving the next big problem.”

 

Rockwell Automation Simplifies Sizing, Selection of Motion Control Components with New FactoryTalk Motion Analyzer

Machine designers can save time and access the data they need to optimize their motion designs with new FactoryTalk® Motion Analyzer software. The software enables users to select, analyze and validate their system components using new intuitive workflows and comparison tools. It is now available for download on the Rockwell Automation website.

FactoryTalk Motion Analyzer consists of a comprehensive component library that allows the analysis of a wide-variety of user-defined applications. Designers can select their system using a combination of Kinetix® motors, Kinetix drives, select PowerFlex® drives and third-party components such as gearboxes from Rockwell Automation Technology Partners. They can maximize the efficiency of their work by choosing from pre-built application templates or by starting with a blank template and adding components and motion profiles to define the ideal machine.

Feature-rich analysis tools facilitate a better understanding of a machine’s operating condition and make optimizing solutions easier, enabling robust system designs that operate at the highest level of performance and energy efficiency.

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Rockwell Automation Simplifies Smart Machine Development, Improves Micro800 Controllers and Design Software

Machine builders can save engineering time and costs with the enhanced Allen-Bradley Micro850 and Micro870 2080-Lx0E controllers using the latest Connected Components Workbench software from Rockwell Automation.

The improved 2080-Lx0E controllers offer greater connectivity and design efficiency through the new Class 1 implicit messaging capability with up to eight EtherNet/IP devices support. The 2080-Lx0E controllers streamline integration of controller to drives, supporting PowerFlex 520 series and Kinetix 5100 drives over EtherNet/IP with pre-defined tags and pre-developed user-defined function block (UDFB) instructions. More significant is the easy programming and simpler workflow through a familiar and intuitive design environment.

Connected Components Workbench software version 21 is the required minimum to support the Class 1 implicit messaging capability in Micro850 and Micro870 2080-Lx0E controllers. The controller and software enhancements can help drive industrial operations productivity while lowering costs. Users can benefit from a more connected and simplified control system for their automated designs.

Users can minimize programmatic efforts and troubleshooting time, which simplify the development of standalone machines that are built with the Rockwell Automation Micro Control System. The expanded smart capabilities allow users to develop and deploy automation projects faster, which can accelerate time to market and drive business growth.

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Rockwell Automation Enables Better Asset Management and Visibility with My Equipment Subscription

The launch of My Equipment Digital enables new functionality with digital collection and updating of industrial automation asset data through the use of network-based devices. The digital collection method includes firmware information and a one-time vulnerability assessment.

Customers can self-manage and track their installed base automation assets through their My Equipment subscription, enhancing their ability to reduce operational costs, improve asset utilization and decrease enterprise risk. The self-manage feature can be added to an Installed Base Evaluation™ (IBE® service) and is included in the My Equipment Digital and My Equipment Managed offerings.

With My Equipment, customers can:

  • Mitigate network risks if legacy products and/or unmanaged switches are found
  • Review their modernization potential to determine risks and productivity improvement opportunities by identifying which older products may be less expensive to repair than to buy new
  • Provide adequate remote support coverage by confirming that the most prevalent technical segments are covered
  • Reduce costs through the optimization of asset and spares strategies by comparing storeroom data to the installed base, and the identification of warranty savings

Customers are empowered to take a more active role in asset management with My Equipment Digital, part of myRockwellAutomation.com portal. To learn more, click here or contact your Allen-Bradley® Authorized Distributor.

 

Rockwell Automation Increases VFD Output Frequency for High-speed Motor Applications

Demanding manufacturing environments, such as utility, oil, gas and mining operations rely on medium voltage power to drive large industrial motors – often running 24 hours a day. Meeting these needs, Rockwell Automation announces new enhancements to medium voltage PowerFlex® 6000T variable frequency drives (VFDs).

PowerFlex 6000T drives with TotalFORCE® technology deliver more than just high-performance motor control. The VFDs deliver real-time operating system data that can help increase productivity and energy savings.

  • To meet customer demand for greater output frequency range, Rockwell Automation expands the PowerFlex 6000T variable frequency drive range up to 120 Hz.
    • The new output frequency range meets the needs for high-speed industrial applications, including turbines, compressors and pumps.
  • The PowerFlex 6000T motor controller also offers the new RealSine™ solution. The option helps reduce input harmonics to lower levels than the industry standard. Ranging from 2.4…4.16 kV up to 215 A, each individual secondary winding is specially phase-shifted to achieve 54 or 72 pulse respectively – compared to typical 18 or 24 pulse designs.
    • The new design offers up to 30% improvement in total harmonic current distortion at the drive primary side. By reducing harmonic distortion, the VFD improves system efficiency, reduces energy cost and minimizes power distribution issues on the factory floor.

PowerFlex VFDs are manufactured on four continents, making this energy-saving factory-ready motor control technology available to markets around the world.

 

Rockwell Automation Expands Threat Detection Offering through Managed Services

Rockwell Automation launched the new Threat Detection Managed Services offering in early 2022 providing customers with application-level, real-time monitoring, and response services to help detect, identify, contain, eradicate, and recover from a cyber incident.

The Threat Detection portfolio is evolving to offer new services that will enable Rockwell Automation to better meet its customers’ needs with:

  • 24/7 security alert monitoring
  • 24/7 hardware health monitoring
  • System tuning
  • Software update administration
  • Backup administration
  • Value reporting
  • Training

These new services are available to customers as a cloud-based service backed by trained and certified information technology and operational technology (IT/OT) professionals for both the Cisco and Claroty threat detection software.

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