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Achieve Full Production Visibility

Maximize Visibility and Minimize Losses with MES Solutions for Food and Beverage
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Hands of worker working with digital tablet check product on the conveyor belt in the beverage factory. Worker checking bottling line for processing. Inspection quality control
Food & Beverage
    • Dairy
    • Dairy
    • Bakery
    • Bakery
    • Beverage
    • Beverage
    • Brewery
    • Brewery
    • Prepared Foods
    • Prepared Foods
    • Protein Processing
    • Protein Processing
    • Energy Management
    • Energy Management
    • Food Packaging
    • Food Packaging
    • Food Safety
    • Food Safety
    • Operational Excellence
    • Operational Excellence
    • Modernization
    • Modernization
    • Perfect Fill
    • Perfect Fill
    • Production Visibility
    • Production Visibility
  • Sustainability
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Why Visibility Matters in Food and Beverage Manufacturing

In an industry defined by thin margins, volatile supply chains, and rapidly evolving consumer expectations, even small inefficiencies can quickly impact performance. For food and beverage manufacturers, inefficiencies often stem from siloed data and a lack of real-time insights. When left unresolved, these challenges can lead to increased waste and downtime, as well as persistent quality issues.

Manufacturers need accurate, end-to-end production visibility to achieve competitive differentiation. This visibility supports faster decision-making, optimized yield, and consistent regulatory compliance. Modern manufacturing execution systems (MES) provide the clarity and control teams need to improve throughput, reduce losses, and achieve consistent quality across every batch and line.  

The Journey to Operational Excellence: Drive Better Financial Performance With Improved Yield Management
Upcoming
On-Demand
The Journey to Operational Excellence: Drive Better Financial Performance With Improved Yield Management
Event (Webinar)
Discover how F&B manufacturers like you can harness MES systems to gain timely visibility into yield performance and uncover the various factors that influence yield, including raw material quality, production machinery, and operator efficiency.
Date:
Time:
Duration: 60 Minutes
Language: English
Learn More

Industry Challenges

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Limited Visibility​

Legacy systems and manual processes create inaccurate or delayed insights into production performance. 

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Operational Inefficiencies

Unplanned downtime, slow root-cause analysis, and inconsistent workflows reduce yield and throughput. 

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Regulatory & Safety Pressures​

Stringent regulations amplify the risk of traceability and quality challenges.

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Supply Chain Variability​

Perishable ingredients and fluctuating material availability complicate planning and production.

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Workforce Turnover​

Variability in operator experience can lead to errors, waste, and inconsistent execution. 

Our Approach

With Rockwell Automation, food and beverage producers gain the real-time visibility, control, and traceability needed to make smarter decisions at the speed of production. Our solutions consolidate data from equipment, materials, quality processes, and operators into a single source of truth — empowering teams to spot issues early, respond quickly, and continuously improve. From yield optimization and inventory accuracy to audit-ready traceability, we help build a data-driven foundation for operational excellence. ​ 

OWS Foods Automates Scheduling and Planning
OWS Foods Automates Scheduling and Planning
Case Study
Case Study
OWS Foods Automates Scheduling and Planning
Control+M Solutions helps OWS Foods increase demand forecasting accuracy and reduce customer lead times.
Read Now

Drive Quality and Consistency with MES Solutions ​

Digital, real-time visibility is the key to optimizing yield, minimizing losses, and avoiding production hurdles. Plex MES provides a unified operational view that connects machines, materials, and people — turning fragmented data into actionable insights. With real-time performance dashboards, integrated quality workflows, and end-to-end traceability, teams can identify losses before they occur. This is critical to reducing waste and meeting brand and regulatory standards. ​

Plex MES helps you move from reactive to proactive by automating data capture, modeling yield losses at each stage of manufacturing, and providing operators with accurate, real-time information. Cloud-based deployment delivers flexibility and scalability, making it easy to expand capabilities across multiple facilities as your needs evolve. The result is greater operational consistency, better decision-making, and measurable improvements in throughput, yield, and compliance.

Harvest Food Group Overcomes Operational Gaps with Plex
Harvest Food Group Overcomes Operational Gaps with Plex
Case Study
Case Study
Harvest Food Group Overcomes Operational Gaps with Plex
With Plex, Harvest Food Group saw fewer production halts, improved inventory accuracy, and real-time visibility into operations.
Read Now
Schedule a personalized demo.

Talk to a Rockwell Automation MES expert about your plant's unique needs.

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