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FactoryTalk Optix: Painéis de Monitoramento de Condição

FactoryTalk Optix Faceplates de HMI para Manutenção Baseada em Condição (CBM) para o Dynamix 1444. - [Tempo de Implementação: 30 minutos]
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O que esta aplicação faz?

Usada para visualizar vibração e temperatura (obtidas no mesmo ponto de medição) e para gerenciar os alarmes correspondentes.

Características Gerais

Este desenvolvimento inclui o seguinte:

  • Configuração do programa no Studio 5000
  • Configuração das telas IHM no FactoryTalk Optix

Vantagens:

  • Fornece uma referência inicial para desenvolvimentos de monitoramento de condição de máquinas rotativas.
  • Permite o monitoramento do sistema, mesmo remotamente.

Limitações/Desvantagens

  • Está limitado às leituras de aceleração e temperatura adquiridas por meio do Dynamix 1444

 

Esta aplicação é relevante para mim?

Se você precisa implementar um painel para monitorar a vibração e a temperatura de máquinas rotativas

Áreas de Aplicação - Pode ser aplicada em ambientes de monitoramento baseado em condição para máquinas rotativas.

 
 
 
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Importante: Será necessário aceitar os Termos e Condições para cada download.

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Legal Disclaimer Acceptance. ROCKWELL AUTOMATION WILL PROVIDE ACCESS TO ROCKWELL PRODUCTS (BEST PRACTICES, APPLICATIONS AND KNOWLEDGE) ON THE CONDITION THAT YOU ACCEPT AND COMPLY WITH THE FOLLOWING TERMS AND CONDITIONS. YOU ACCEPT AND AGREE TO BE BOUND BY THE TERMS OF THIS AGREEMENT BY DOWNLOADING, INSTALLING, COPYING, OR OTHERWISE USING PRODUCTS. IF YOU ARE ACCEPTING THESE TERMS ON BEHALF OF ANOTHER PERSON, COMPANY, OR OTHER LEGAL ENTITY, YOU REPRESENT AND WARRANT THAT YOU HAVE FULL AUTHORITY TO BIND THAT PERSON, COMPANY, OR LEGAL ENTITY TO THESE TERMS. IF YOU DO NOT AGREE TO THESE TERMS, DO NOT DOWNLOAD, INSTALL, COPY, ACCESS, OR USE THE PRODUCTS, SOFTWARE AND/OR CLOUD SERVICES. 1. Rockwell Automation retains full ownership and title to all Products and related documentation. No rights or licenses are granted other than those set forth in this Agreement. Company grants to Rockwell Automation a non-exclusive, worldwide, royalty-free, perpetual, non-revocable license to use any feedback Company provides regarding the Products, even if Company has designated the feedback as confidential. Rockwell Automation will be entitled to use the feedback without restriction or compensation to Company. 2. Company may not lease sub-lease, assign, license, sub-license or otherwise transfer any of the Products without the prior written consent of Rockwell Automation. Company may not assign or otherwise transfer access rights to the Products without the prior written consent of Rockwell Automation. Any reverse assembly, reverse engineering, decompilation, and creation of derivative works based on the Products by Company is prohibited. 3. Company acknowledges that Products provided under this Agreement are Rockwell Automation’s Confidential Information and are covered by effective or pending copyrights, patents, trademarks and/or trade secrets of Rockwell Automation, and Company agrees to maintain confidentiality by not disclosing Products or documentation to any third party without the prior written consent of Rockwell Automation and to protect the confidentiality of the Products as it would Company’s own confidential information. Company agrees that its obligation of confidentiality under this paragraph shall survive expiration or termination of this Agreement. 4. Company agrees that Products provided under this Agreement are prototypes and examples and its application and results may vary depending on each customer and project conditions. Rockwell Automation do not warranty the same results. This Agreement shall in no way be construed as a commitment by Rockwell Automation at any time to manufacture and/or offer Products for sale. There is no explicit or implicit service level agreement associated with using the Products. Rockwell Automation does not warrant that the functions contained in the Products will meet Company’s requirements. Company agrees to use all Products only in accordance with the instructions and only for the intended usages identified in the documentation. 5. EXCLUSION OF WARRANTIES AND LIMITATION OF LIABILITY. THE PRODUCTS ARE PROVIDED "AS IS". ROCKWELL AUTOMATION DISCLAIMS ANY AND ALL WARRANTIES, EXPRESS, IMPLIED OR STATUTORY, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ROCKWELL AUTOMATION EXPLICITLY DISCLAIMS ALL WARRANTIES OF NON- INFRINGEMENT AND EXPRESSLY DOES NOT WARRANT THAT THE PRODUCTS, IN WHOLE OR IN PART, WILL BE ERROR FREE OR FREE FROM SECURITY VULNERABILITIES. IN NO EVENT SHALL ROCKWELL AUTOMATION BE LIABLE FOR (i) LOST PROFITS, LOST SAVINGS, DOWNTIME, SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND, OR (ii) ANY PERSONAL INJURY, PROPERTY DAMAGE OR ENVIRONMENTAL DAMAGE ARISING OUT OF OR IN CONNECTION WITH THIS AGREEMENT, WHETHER IN AN ACTION IN CONTRACT, STRICT LIABILITY OR IN TORT INCLUDING NEGLIGENCE. 6. COMPANY AGREES TO INDEMNIFY AND HOLD ROCKWELL AUTOMATION HARMLESS FROM ALL COSTS, AWARDS, DAMAGES, EXPENSES AND FEES (INCLUDING ATTORNEYS FEES) RESULTING FROM OR RELATED TO ANY THIRD-PARTY CLAIMS (INCLUDING EMPLOYEES AND AGENTS OF COMPANY) AGAINST ROCKWELL AUTOMATION, ITS DISTRIBUTORS, AGENTS, OFFICERS, DIRECTORS OR EMPLOYEES FOR PERSONAL INJURY (INCLUDING DEATH), PROPERTY DAMAGE OR ENVIRONMENTAL DAMAGE RELATED TO OR RESULTING FROM THE USE OF THE PRODUCTS. 7. In the event a Product is exported, Company agrees to comply with all applicable United States Export Control Law and Regulations, and the applicable export control laws of other countries. This Agreement shall be governed by the laws of the state of Wisconsin. This Agreement is the complete and exclusive Agreement between Rockwell Automation and the Company, and supersedes all prior agreements, whether written or oral, relating to the Products.
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Se você precisar de ajuda com uma aplicação, assinatura ou tiver feedback sobre o Innovation Center,  entre em contato conosco.

 
 
 

Como posso fazer funcionar?

Requisitos: produtos, ferramentas e conhecimentos prévios.

Hardware

  • Qualquer Controlador Logix
  • Qualquer Optix Panel ou PC
  • Dynamix 1444

Software

  • Studio 5000 (o programa foi desenvolvido na versão 38)
  • FactoryTalk Optix (aplicação desenvolvida na versão 1.6)

Conhecimento

  • Conhecimento básico de programação e configuração em:
    • Studio 5000
    • FactoryTalk Optix
    • Análise de Vibração
 
 
 
 
 
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Guia de Implementação

 
  1. Passo 1.1
  2. Passo 1.2
  3. Passo 1.3
  4. Passo 1.4
  5. Passo 1.5
  6. Passo 2.1
  7. Passo 2.2
  8. Passo 2.3
  9. Passo 2.4
  10. Passo 2.5
  11. Passo 2.6
  12. Passo 2.7
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Passo 1.1
 

Programa no Studio 5000

1. Extraia os programas:

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Passo 1.2
 

2. Abra o programa no Studio 5000.

 

Para testar essa aplicação, um CompactLogix 5380 foi utilizado.

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Passo 1.3
 

3.      Configure o módulo 1444

a)      Adicione o módulo 1444-DYN04-01RA

b)     Configure a personalidade do módulo de acordo com as necessidades específicas da aplicação.

c)      Trabalharemos com um acelerômetro duplo 1443-ACC-AT-T, mas o procedimento é semelhante para acelerômetros que incluem medição de temperatura de outras marcas.

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Passo 1.4
 

4. Configuraremos o AOP de acordo com uma aplicação típica de bomba centrífuga, usando o documento de aplicação 1444-AT001 como referência para o caso ‘Bombas – Montagem Horizontal’.

a) Connection

b) Speed

c) HW Configuration

d) Filters  

e) Overall

f) FFT

g) Bands

h) Temperature Configuration

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Passo 1.5
 

5. Configuraremos os alarmes dentro do módulo 1444.

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    factorytalk-optix-condition-monitoring-dashboards_16x9-optix_monitoreo_step1_image15.jpg

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Passo 2.1
 

Desenvolvimento no FactoryTalk Optix

1. Abra a pasta chamada ‘CM_Optix_rev1’ que foi baixada.

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Passo 2.2
 

2. Dentro da pasta, abra o arquivo do FactoryTalk Optix: CM_Optix_rev1.optix.

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Passo 2.3
 

3. Configure a comunicação EtherNet/IP.

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Passo 2.4
 

4. Importe as tags do programa Studio 5000 que são necessárias para exibir se o equipamento está operando e por quanto tempo.

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Passo 2.5
 

5. Revise a hierarquia onde são exibidos os elementos usados para criar a tela.

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factorytalk-optix-condition-monitoring-dashboards_16x9-optix_monitoreo_step2_image06.jpg

Passo 2.6
 

6. Verifique as telas e modifique-as de acordo com seus requisitos específicos.

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Passo 2.7
 

7. Modifique os DataLoggers com as alterações que deseja aplicar.

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FactoryTalk Optix: painéis de monitoração da condição

Versão 1.0 - Janeiro de 2026

 
 
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