Case Studies

Customer Success Stories

You, our customer, are most important to us. We listen, assess and respond to your needs, as these case studies will show. Filter stories by industry, services or products.

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Improving Mine to Port Efficiency

April 23, 2020

MRA’s Smart Stockyard Management System combines smart engineering and leverages the latest control and automation technologies from Rockwell Automation.

Smart Manufacturing in the Metals Industry

April 10, 2020

Smart manufacturing is the gateway to digital transformation. Read how a metal manufacturer looked to Rockwell Automation to help them connect disparate company divisions.

Taking Intelligence Underground

February 5, 2020

First-of-its-kind ore handling solution puts safety first at one of the world’s largest copper and gold mines.

Pacific Coast Expands its Exporting Operation

January 13, 2020

The logistics company is improving flexibility, safety and efficiency by moving operators from the cab to the control room.

Quarry Invests in Intelligent Motor Control

June 4, 2019

Boral recently invested in an intelligent motor control solution to improve uptime and leverage the longevity and compliance provided by the latest motor control technology.

Data Sharing Revolutionises Plant Maintenance

June 3, 2019

Data sharing revolutionises maintenance at Hydro Extrusion & Components Nenzing, where centrally controlled operational data enhances maintenance operations.

Arkansas Steel Improves Process With Analytics

March 1, 2018

Arkansas Steel needed to improve workforce utilization and make continuous improvements. Software from Rockwell Automation helped increase yield by at least 3 percent.

Connected Enterprise Improves Sinter Plant

January 2, 2018

Connected, integrated control solution delivers greater process precision, enhanced energy management and comprehensive data-capture capabilities at Ukrainian sinter plant.

Energy Efficiency in Modern Manufacturing Plant

October 1, 2017

Bharat Forge Aluminiumtechnik provides innovative aluminium forging solutions for the automotive industry.

Mountain View Quarries Enhances Productivity

September 26, 2017

A state of the art crushing and processing plant incorporates the latest technologies in intelligent motor control.

Rockwell Automation Improves Hydraulic System

August 29, 2017

Thanks to Rockwell Automation servo drives and AC drives, Neotecman has reduced the design, installation and setup time of its hydraulic stamping equipment.

Intelligent Motor Control Simplifies Operations

July 21, 2017

The E300 electronic overload relay helped to efficiently synchronize data between installed machines and devices.

Anglo American Upgrades to PlantPAx DCS

June 19, 2017

Anglo American is one of the world's largest mining operations in the world with a capacity to produce 26.5 million tons of iron ore per year.

Phosphate Producer Modernizes DCS and HMI

May 11, 2017

The Mosaic Company enhances decision-making capabilities and reduces alarms by 50 percent with modern DCS.

Tata One Step Closer to The Connected Enterprise

December 14, 2016

InControl Systems deployed a modernised Rockwell Automation-based kiln control system at Tata Steel addressing obsolescence & reliability.

New Technology Enhances Profile Machining

August 15, 2016

TPS delivers a world first, automated, robotic solution for machining long length aluminium extruded profiles utilizing the Rockwell Automation motion control and drives product portfolios.

Process Automation System Streamlines Production

June 17, 2016

New system from Rockwell Automation helps 14 disparate mining buildings operate on a single, unified control system.

Anglo Platinum Gains Production Intelligence

June 1, 2016

The world's largest platinum producer implemented the PlantPAx process automation system, gaining access to data to track recipes in real time and make adjustments as needed.

Aluminium Bahrain Migrates Network & Control

May 9, 2016

Aluminium Bahrain B.S.C. (Alba), one of the largest single-site aluminum smelters in the world, upgraded its network and controls, addressing obsolescence and downtime.

Mine Implements Technology to Keep the Lights On

March 29, 2016

Variable frequency drives help coal mine in Wyoming reduce energy consumption and lower unplanned downtime while helping increase safety.

New Ventilation-on-Demand System for Mine

February 18, 2016

BESTECH delivers energy-saving system to mining giant Vale.

Mining and Metals Company Digs for Data

December 1, 2015

FactoryTalk EMI software helps focus resources during downtime events, improve asset availability.

OEM Solution: INCO Engineering

October 21, 2015

INCO Engineering designs and builds modern mining hoists and complete systems for vertical and inclined transport in mines.

AGL Loy Yang Upgrades Mine Conveyor

September 27, 2015

AGL Loy Yang upgraded its drive and control systems to provide the additional power required to operate an extended conveyor.

Galvani Saves 30% in Project Costs With PlantPAx

July 17, 2015

Galvani replaces its control system with the PlantPAx® process automation system, delivering a contemporary solution and data collation and helping save 30% in project implementation costs.

Production Intelligence Reduces Reporting Time

May 8, 2015

Mining company reduces manual reporting time by 80 percent with production intelligence software.

Steel Manufacturer Cuts Energy Usage by 3 Percent

March 13, 2015

A major steel manufacturer used an energy-management system to reduce energy consumption and costs at one of the world’s largest steel plants.

Gold Fields Reduces Control System Risk

February 2, 2015

Seamless integration of field devices, control, visualisation, reporting and performance monitoring helps South Deep Gold Mine become more efficient.

OEM Solution: Roeslein

January 1, 2015

Innovative modular approach speeds design and delivery of aluminum can manufacturing systems.

Sudbury Nickel Mine Optimizes Efficiency

June 2, 2014

Sudbury nickel mine achieves optimal levels of productivity with a comprehensive control and information solution. This greenfield project serves as benchmark for future mine development.

AIC Conquers Complexity and Time

May 1, 2014

Indian greenfield steel rolling mill deploys state-of-the-art integrated control solution and achieves optimal production rate within days of hot testing.

Manufacturer Future-Proofs New Metal Press

April 1, 2014

North American Tillage Tools future-proofs new metal press with flexible control platform and safety automation

ALD Deploys Integrated Control Solution

July 1, 2013

Vacuum technology company deploys integrated, single-platform, Logix-based solution for the control of automation, safety, process and motion.

Drives Power Underground Mining Control System

May 1, 2013

Intermountain Electronics overcomes underground mining space constraints with a horizontal application of variable frequency drives

Manufacturing Intelligence Increases OEE Accuracy

October 1, 2012

Manufacturing intelligence increases accuracy of OEE data for a cement manufacturer by providing automatic data collection and real-time reporting.

Vulcan Materials Company

April 1, 2012

The Cement Grinding Control Application from Rockwell Automation assists the leading cement producer in achieving significant gains through automated control.

BESTECH Delivers New Ventilation-on-Demand System

August 3, 2011

Learn how BESTECH implemented Ventilation-On-Demand to help Vale reduce energy costs and maintain a safe underground operation.

Ash Grove Cement Improves Reliability

July 1, 2008

Rockwell Automation solution provides cement manufacturer with initial savings of $250,000 and over 90 percent uptime.