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Solutions for Manufacturing and Assembly OEMs

Design Smarter and Bring Your Next-generation Machine to Life
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You know the importance of building fast, flexible equipment for a wide base of customers. Your challenge is to balance your customer's need to maximize efficiency with their budgetary and time constraints. That’s where our hardware and software solutions can help.


Break Down Productivity Barriers using Emulation and Simulation

As a leading manufacturing and assembly machine builder, you’re constantly addressing new customer expectations while working to optimize your own operations. End users look to you for systems that not only improve cycle times but also reduce scrap and increase throughput. On top of that, your own engineering teams are always seeking new ways to be more productive and get projects up and running faster. 

That’s where digital design comes in. Our solutions can help you create flexible equipment that responds to dynamic production needs, while boosting design and engineering productivity for your own teams. 

Capabilities like digital emulation and simulation enable testing and iteration in a virtual environment, where design pivots are much less costly. You can see what control and configuration changes are needed to optimize OEE before physically implementing in the real world. Plus, you can prove out that the total solution meets the end-user specs prior to build, which reduces risk and leads to more wins for everyone.

  • Improve customer satisfaction by collaborating with potential customers during the quotation phase
  • Reduce design time and costs by shifting important controls programming tasks earlier in the project
  • Increase commissioning efficiency by diagnosing and fixing issues earlier and eliminating redundant checks such as IO checkout
  • Test and validate different production scenarios of online systems before going live
  • Train teams more efficiently by testing on any scenario using a virtual environment
Emulate3D Digital Twin Software
Emulate3D Digital Twin Software
Software
Software
Emulate3D Digital Twin Software
Expand what’s possible in the design and performance of your machines using Emulate3D™ digital twin software.
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FactoryTalk Logix Echo Software
FactoryTalk Logix Echo Software
Software
Software
FactoryTalk Logix Echo Software
Save time during prototyping, design, and testing with FactoryTalk® Logix Echo emulation software for ControlLogix® 5580 controllers.
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More Efficient Controls Testing – for Less Cost
More Efficient Controls Testing – for Less Cost
Case Study
Case Study
More Efficient Controls Testing – for Less Cost
Wood processing leader BID Group expands staff access to controllers and opens the door to more innovation with FactoryTalk Logix Echo emulation.
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How are Manufacturing & Assembly OEMs Focused on the Future?

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Digital-first optimization

Work smarter in a virtual environment and design machines that harness the power of data

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Flexibility and modularity

Deliver systems that efficiently scales to dynamic production demands

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Smart, sustainable machines

Use data to optimize processes and advance sustainability efforts

Sharpen Your Competitive Edge

See how our hardware and software technologies can help you drive innovation in your processes, adapt to new customer demands, improve your solution offerings and deliver differentiated value.

Deploy more innovative, data-ready HMIs

What there was a way to deploy HMI solutions that are more dynamic, easier to use and better aligned with your customer’s operations? Our FactoryTalk® Optix™ software prioritizes flexibility and openness to empower teams with intuitive workflows and easy access to production critical. This modular, cloud-based and platform-independent platform can transform your design workflows to be more productive and help you deploy more innovative machines. See how with FactoryTalk Optix you can:

  • Design and test HMI projects directly from a web browser via the cloud or desktop installable design software.
  • Build projects faster with pre-built libraries and a comprehensive set of graphical objects, including industry standard objects and Rockwell Automation standard libraries.
  • Create your application once and deploy to any device with an all-object-oriented graphical design that automatically repositions content based on screen size and ratio changes.
FactoryTalk Optix
FactoryTalk Optix
Software
Software
FactoryTalk Optix
Achieve your HMI, IIoT, Edge and Data Platform vision with collaboration, scalability and interoperability that improve deliverables and efficiency.
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Deliver game-changing robot performance

Delivering optimized and intuitive manufacturing and assembly machines is a core component in maintaining your competitive advantage. With our integrated robot solutions, you can simplify the development of even your most complex machine designs and create better connected systems where synchronization and coordination is easier than ever. Discover how your can realize the full potential of your robot systems and:

  • Create faster, more flexible machines with better integration of robots and other motion devices
  • Launch systems faster using a single environment for system-wide control
  • Improve customer value with simpler, more user-friendly designs
  • Empower teams by adding robotics capabilities to those proficient in the Studio 5000 environment
Robot Automation
Robot Automation
Capability
Capability
Robot Automation
Discover the future of manufacturing with our industrial robot automation solutions—boost efficiency, precision, and productivity in your operations today.
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Achieve simpler, more sustainable machines

Whether they’re stamping sheet metal, assembling vehicle parts, fabricating semiconductor wafers or assembling medical devices, your customer’s need high-performing equipment that can adapt quickly changing demands. More modular, flexible machines can help. 

Using our On-Machine™ solutions, you create scalable systems that drive productivity, improve profitability and reduce overall risks for your customers. See how by field-mounting your automation technology you can:​

  • Simplify machine designs and lower installation costs with fewer components and reduced wiring
  • Optimize floorspace by reducing panel and overall machine size
  • Advance sustainability goals by reducing BOM size and removing energy intensive temperature controls
  • Help customers profitably adapt to new demands by expanding or adjusting systems without panel redesign
  • Design smarter, greener machines with the ability to deliver actionable data insights around energy use and productivity
On-Machine Solutions
On-Machine Solutions
Capability
Capability
On-Machine Solutions
Our On-Machine products are field mounted outside of a cabinet so that you can move away from large, enclosures - and mount devices in better locations.
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Boost system-wide performance using intelligent material movement

Rigid processes and long transport times can have wide-reaching impacts for your customers and can be the difference between a justified machine or investment elsewhere. Using our independent cart technology and AMR technologies you can move parts intelligently and unleash new levels of performance, reliability and flexibility in your systems.  

  • Increase throughput with faster movement and automatic routing
  • Meet demand for high-mix production without the need for additional lines
  • Improve flexible operation to make short runs more profitable and expand margins in standard runs
  • Raise the productivity of multiple processes with smarter transportation between machines
Improve Your Material Handling Strategy with AMR Robots
Improve Your Material Handling Strategy with AMR Robots
Blog
Blog
Improve Your Material Handling Strategy with AMR Robots
Discover how autonomous mobile robots help manufacturers move materials on the factory floor faster, cheaper & safer.
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Design it better in the cloud

What if your teams could work seamlessly together to design your automation systems with software that is always up-to-date and easily scaled as your demands change? FactoryTalk Design Hub software brings your design workflows into the cloud to simplify software management and empower your workforce with the tools they need to design, refine and innovate faster. In an increasingly complex industrial environment, FactoryTalk Design Hub provides a simpler way to achieve the innovation you need to drive your business forward.

  • Collaborate seamlessly with teammates regardless of geographic location
  • Reduce the need for multiple versions of design software with always-on updates and built-in version control
  • Scale your software that’s proportional to your needs
FactoryTalk Hub Design Software
FactoryTalk Hub Design Software
Software
Software
FactoryTalk Hub Design Software
Discover how our cloud software platform can transform your automation design capabilities and provide a more simplified, productive way to work.
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Improve productivity and safety

As uptime continues to be crucial and workers are being called on to interact more closely with automation systems, machine builders must consider how safety plays a part in everything they produce. By choosing our innovative machine safety solutions, you can meet industry standards while helping your customers increase safety, efficiency and productivity. Explore how our machine safety solutions can help you:

  • Expand your competitive advantage with smart devices that help meet compliance and optimize productivity
  • Simplify equipment architecture with integrated safety solutions that combine safety and standard control
  • Address your total machine safety needs using our comprehensive technology portfolio and safety services 
  • Take a comprehensive approach by improving safety and security together
Machine Safety
Machine Safety
Solutions
Solutions
Machine Safety
Improve performance, protect personnel and enable the Connected Enterprise with a holistic approach to machine safety with our smart safety solutions.
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See our Manufacturing & Assembly Solutions in Action

Leading Manufacturing & Assembly OEMs are Redefining Machine Performance

The most innovative manufacturing and assembly machine builders trust Rockwell Automation technology to deliver results and help them succeed. Explore how our solutions can help you design smarter, optimize processes, facilitate innovation and drive profitability. 

See More Customer Case Studies
Emulate3D software cuts install and commission time by up to 50%
Emulate3D software cuts install and commission time by up to 50%
Case Study
Case Study
Emulate3D software cuts install and commission time by up to 50%
ECM Technologies’ uses Emulate3D™ software to remove installation and commissioning challenges in the development, testing and deployment of large-scale heat treatment plants.
Read Now
Hirata Boosts Efficiency With Emulation Software
Hirata Boosts Efficiency With Emulation Software
Case Study
Case Study
Hirata Boosts Efficiency With Emulation Software
Hirata recently invested in an emulation software solution to improve debugging and commissioning by leveraging the latest digital engineering technology.
Read Now
Meeting Demand for Medical Device Production
Meeting Demand for Medical Device Production
Case Study
Case Study
Meeting Demand for Medical Device Production
Device assembly system from Automation NTH based on Rockwell Automation MagneMover LITE doubles machine speed and reduces price per part by 40%.
Read Now

Explore What’s Next in the Industries You Serve

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EV Battery

Power high-volume battery production that’s fast, flexible and smart.

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Automotive & Tire

Lead the next era of equipment in a fast-paced industry where disruption and speed are essential.

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Steel production at the metallurgical plant
Metals

Extract value at every stage of the metals process with modern solutions that lead to new insights.

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Medical device
Medical Devices

Improve quality, compliance and time to market in an industry that demands safety and accuracy.

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semiconductor
Semiconductor

Build safer, more energy-efficient equipment and advance the semiconductor industry.

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Ready to talk to a Rockwell Automation consultant?

We offer industry expertise to help design, implement and support your automation investment.

Contact Us

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