Pulp and Paper

End-to-end solutions for modern, connected Pulp and Paper Mills

Rumford Mill is a pulp mill and paper mill located in the United States town of Rumford, Maine along the Androscoggin River.

Increase Production and Reliability

Maximize Uptime with Modern, Sustainable Pulp and Paper Mills

In an evolving industry like Pulp and Paper Production, you must keep up with global competition, get the most value possible from your current assets and improve reliability. Smart systems and technologies make it possible to develop a truly connected mill, increasing visibility and automating key stages of the pulp and paper production process to simplify operations, maximize productivity, and improve quality.

Improvements in visibility and reliability can translate into increased efficiency and throughput while minimizing risk. Whether you would like to reduce your energy consumption and waste, modernize legacy assets or make better use of the data you generate, we can help.

Together with our global partner network, we provide the services, expertise, and world-wide support to deliver end-to-end pulp and paper mill production solutions. From the wood yard to finishing and shipping, we can help you modernize your mill to increase visibility, reliability, and productivity—all while minimizing waste and risk.

Enable real business outcomes with Rockwell Automation

Rockwell Automation supports Pulp and Paper companies with end-to-end products and services that meet you where you are to deliver results that matter. From control systems to visualization tools and networking solutions, we can support you wherever you are in your journey and expand on our expertise with help from a global partner network.

Realize the power of technology in a connected Mill

Transform your operations with an end-to-end, connected mill. Maximize throughput and offset the impacts of an aging workforce by unifying every part of the mill via smart, secure, data-driven systems.

Enhance visibility and reliability with modernized assets

Modernize aging assets and automate critical processes to increase reliability and visibility across the mill. Maximize uptime with easy access to smart, data-driven insights into mill performance.

Optimize operations to stay sustainable and compliant

Understand resource utilization to reduce waste, increase efficiency, and keep up with evolving regulations. Operate in a clean, sustainable way to stay productive while acting as an environmental steward.

Build on a resilient network to minimize cybersecurity risks

Protect, detect, respond to and recover from cyberattacks to limit security risks and minimize their impact. Minimize risks and maximize compliance with dedicated 24/7 support and monitoring.

Solutions for The Entire Pulp and Paper Mill

A nighttime view of a stack of wood chips at a pulp and paper mill

Woodyard

Efficient, reliable processing in woodyards is critical to mill operations. Automated control systems help drive consistent, high-quality wood chip and hog fuel production for use in pulp processing and powerhouses.

Applications:

Streamline transportation and washing
Optimize yield of debarking and chipping
Improve chip screening and bark processing

Pulp Processing and Recovery

Producing quality pulp is a critical first step in the papermaking process. Modern control systems help maximize pulp quality and yield while minimizing process byproducts to drive sustainability.

Applications:

Optimize bale handling and pulping
Enhance bleaching, drying and finishing
Maximize recovery and resource utilization

Close-up of a silo containing stock for paper production

Stock Prep

Getting the right mixture of pulp fiber and additives is crucial to creating high-quality paper products. Modern, automated process control systems provide valuable insights to ensure stock uniformity, consistency and quality.

Applications:

Optimize approach flow system performance
Gain deeper insights into cleaning and refining
Improve bale and pulp handling

Papermaking

Paper production requires large amounts of energy and water to form, press and dry stock into paper. Coordinated drive and control systems maximize uptime and increase production.

Applications:

Maximize mill uptime and efficiency
Improve reliability of key paper-making assets
Optimize pumping energy efficiency

Corrugated cardboard coming off an assembly line

Off Machine Finishing and Converting

Large parent rolls must be converted into a variety of different sellable products. Automation and safety systems help protect workers while enabling simplified, automated change-over for different product runs.

Applications:

Improve worker safety on the facility floor
Maximize sustainability and efficiency
Enhance yield and quality with flexible packaging

Control Room

Operators require a deep understanding of cross-mill processes to make informed business decisions. Modern control systems and automation tools unlock real-time insights to support better decision making.

Applications:

Unify cross-mill and cross-platform data
Improve decision-making with data-driven insights
Optimize operations with mill-wide visibility

nighttime view of an on-site power plant at a paper mill

Powerhouse

Paper mills often generate their own power and steam for the most competitive operations. Model predictive control solutions cost effectively monitor and report emissions compliance.

Applications:

Reduce energy consumption
Simplify emissions monitoring and reporting
Maximize powerhouse reliability

A wastewater tank for treating water used in paper-making processes

Water / Wastewater

Paper mills need large volumes of water to produce paper. Intelligent motor controls help boost wastewater treatment performance to improve sustainability and ensure compliance with evolving regulations.

Applications:

Keep wastewater facilities running smoothly
Optimize energy efficiency
Improve filtration to reduce contaminants

How Have We Helped Businesses Like Yours?

Scalable Technology Options

Rockwell Automation supports Pulp and Paper companies with a comprehensive portfolio of products and services backed by support from an expert global partner network. Migrating to modern solutions like Coordinated Drive Systems help Pulp and Paper manufacturers increase uptime and productivity through better reliability and diagnostics built on an industry-standard control platform.

Learn more about Rockwell Automation technologies that can help you in the Pulp and Paper industry:

Events for Pulp and Paper manufacturers

With topics from Industry 4.0 to Cybersecurity, from Sustainability to Flexible Manufacturing, this webinar series will provide you with insights into strategies and technologies required to optimize mills in the years ahead.

Ready to talk to a Rockwell Automation consultant?

We offer industry expertise to help design, implement and support your automation investment.

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Pulp and Paper

Increase Production and Reliability​

Maximize Uptime with Modern, Sustainable Pulp and Paper Mills​

Enable real business outcomes with Rockwell Automation​

Solutions for The Entire Pulp and Paper Mill​

How Have We Helped Businesses Like Yours?

Scalable Technology Options

Events for Pulp and Paper manufacturers

Recommended for You

Increase Production and Reliability

Maximize Uptime with Modern, Sustainable Pulp and Paper Mills

Enable real business outcomes with Rockwell Automation

Solutions for The Entire Pulp and Paper Mill