For food, beverage, and household and personal care manufacturers, fillers are among the most critical and expensive pieces of facility equipment. With proper optimization, fillers can be directly associated with overall equipment effectiveness (OEE) and yield management improvement.
Yet, many companies struggle to achieve accurate and consistent filling in the manufacturing process. While overfilling results in increased product giveaway and lost revenue, underfilling leads to costly rework and heightened regulatory risk.
FactoryTalk® Analytics™ LogixAI® for Perfect Fill analyzes available production data and builds a model to predict the weight of product being filled in each package. By continuously evaluating key variables on your behalf, LogixAI® ensures you get the perfect fill, every time.
Reduce product giveaway
Cut scrap and rework
Increase profitability
Decrease regulatory risk
Why FactoryTalk Analytics LogixAI?
- Simple integration. LogixAI® is layered on top of your Logix PLC in the form of a soft sensor at the edge. This allows the software to identify product fill variation.
- Continuous optimization. Thanks to out-of-the-box machine learning models, LogixAI monitors critical performance variables and develops real-time predictions to optimize filling precision.
- Autonomous production. Real-time predictions can alert operators when anomalies are detected, or you can enable autonomous closed-loop control to eliminate manual intervention.
- Rapid scaling capabilities. Repeatable and scalable, LogixAI pairs with FactoryTalk® Edge™ Manager to enable remote device management across additional fillers and facilities.
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