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Modernizing OT Security for Automotive Operations

Build resilience, reduce risk and enable secure digital operations.
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Cybersecurity
    • Overview
    • CIP Security
    • CIP Security
    • Identity & Access Management
    • Identity & Access Management
    • IT / OT Convergence
    • IT / OT Convergence
    • NIST Cybersecurity Framework
    • NIST Cybersecurity Framework
    • Secure Digital Transformation
    • Secure Digital Transformation
    • Security & LifecycleIQ
    • Security & LifecycleIQ
    • Technology & Certification
    • Technology & Certification
    • Zero Trust
    • Zero Trust
    • Overview
    • Asset Inventory and Lifecycle Management
    • Asset Inventory and Lifecycle Management
    • Endpoint Protection
    • Endpoint Protection
    • Incident Response
    • Incident Response
    • Industrial Networking and Infrastructure
    • Industrial Networking and Infrastructure
    • IT Cybersecurity Services
    • IT Cybersecurity Services
    • Managed Detection and Response
    • Managed Detection and Response
    • Managed Services
    • Managed Services
    • Risk and Vulnerability Management
    • Risk and Vulnerability Management
    • SOC as a Service
    • SOC as a Service
    • Overview
    • Automotive
    • Automotive
    • Critical Infrastructure
    • Critical Infrastructure
    • Food & Beverage
    • Food & Beverage
    • Life Sciences
    • Life Sciences
    • Manufacturing
    • Manufacturing
    • Mining
    • Mining
    • Water/Wastewater
    • Water/Wastewater
    • Overview
    • Advisories & Support
    • Advisories & Support
    • Design & Planning
    • Design & Planning
    • Network Security
    • Network Security
    • Penetration Testing
    • Penetration Testing
    • Respond & Recover
    • Respond & Recover
    • Risk Assessment
    • Risk Assessment
    • Vulnerability Assessment
    • Vulnerability Assessment
  • World Class Partners
    • Blogs
    • Blogs
    • Case Studies
    • Case Studies
    • Press Releases
    • Press Releases
    • Webinars
    • Webinars
    • Whitepapers
    • Whitepapers

The automotive industry is rapidly advancing toward connected, data-driven production environments where digital transformation unlocks new levels of efficiency, flexibility and innovation.

Increasing IT/OT convergence, legacy systems, skill gaps and incomplete asset visibility are creating vulnerabilities that adversaries can exploit, putting production uptime, safety and revenue at risk. This is a critical time for auto manufacturers, where investment decisions are driven by the need to avoid costly downtime and protect production continuity.


Why Integrate OT Cybersecurity in the Automotive Industry

Complex OT environments and silos between IT and OT teams, across both people and processes, continue to create physical and virtual barriers that hinder effective risk management. At the same time, growing pressure from regulatory and executive leadership is driving the need for a more proactive, measurable approach to managing OT cyber risk.

What’s at Stake

As revealed in our 11th Annual State of Smart Manufacturing Report, manufacturers cite cyber incidents as an ongoing, and growing, operational reality.


46%
experienced a cyber incident in the past twelve months
34%
cite cybersecurity risk as the biggest external obstacle to organizational growth over next year

Integration points

between IT and OT are the 2nd most vulnerable to cyber incidents (just behind IT systems/ enterprise networks)


For auto makers, even a single disruption can halt production lines, delay shipments, and create lasting reputational and financial damage. It’s about having the right preventative action steps, tools and technology in place to see threats before they happen, stop attacks before they escalate and recover from incidents swiftly if they occur.

Key Automotive Cybersecurity Challenges

The automotive industry is considered highly susceptible to targeted vulnerabilities across installed network assets, including machines and devices on plant floors. We understand your unique business needs. With a proactive, comprehensive risk management strategy, we can help you mitigate these top challenges:

1. Complex OT environments and automated production lines

  • Highly heterogeneous assets across vendors and generations
  • Aging infrastructure with limited patching or compatibility (equipment lifecycles of 15-30 years)
  • Mix of technology in plants, including legacy hardware and OS platforms that cannot easily be upgraded
  • Difficulty enforcing consistent segmentation across environments, increasing the need for an Industrial DMZ (IDMZ) to securely separate IT and OT networks

2. Organizational silos & cybersecurity professional skill gaps

  • Shortage of IT security teams with OT context or expertise
  • Lack of alignment between IT and OT teams and standardized policies across facilities
  • Decentralized ownership (plant-by-plant inconsistencies/plant engineers prioritize uptime over security)
  • Limited bandwidth, knowledge or plans for Incident Response (IR) in place

3. Digital transformation leads to expanding threat surface

  • Accelerated IT/OT convergence and AI adoption introduce new vulnerabilities
  • Direct and indirect attack paths from IT to plant floor systems
  • Increased entry points for attackers and pathways from vehicle ecosystems into enterprise or cloud environments
  • Greater risk of ransomware-induced plant shutdowns
  • Increased reliance on secure architectures such as IDMZ to prevent direct connectivity and control access between IT, cloud and OT environments

4. Insufficient asset visibility due to scale and fragmentation

  • Incomplete asset inventories across global plants
  • Unknown firmware/software versions on controllers and robots
  • Tier 1–Tier 3 suppliers with varying security maturity
  • Limited monitoring of industrial protocols

5. Increased pressure and scrutiny from regulators and stakeholders

  • Regulatory pressure:  NIS2 (EU), TISAX, SEC disclosure rules (US), other regional mandates
  • OEMs demanding stricter cybersecurity from suppliers
  • Customers expecting secure connected vehicles
  • Investors focusing on cyber risk as part of ESG
  • Insurance providers tightening requirements 
Download the Whitepaper
Understanding Automotive Cybersecurity: Common Threats, Proactive Prevention
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Whitepaper
Understanding Automotive Cybersecurity: Common Threats, Proactive Prevention

Get the insight you need to keep pace with the increasing speed and sophistication of attacks.

Download Now

Scalable OT Cybersecurity for Automotive Manufacturers

Effective OT cybersecurity requires more than point solutions or isolated security projects. Automotive manufacturers need a repeatable framework that helps teams understand risk, protect production environments and maintain operational resilience across every plant.

SecureOT™ solution suite combines OT-specific software, cybersecurity services and industry expertise to help manufacturers take a structured approach to reducing risk throughout the cybersecurity journey.

Whether you are beginning your cybersecurity journey or expanding an existing program, SecureOT helps automotive organizations take a practical path toward more secure digital operations.

Not Sure Where to Start Your Path to Cybersecurity?

Start with visibility and build toward resilience. For many automotive manufacturers, the first challenge is understanding what assets exist across plants, how they are connected and where risk is concentrated.

Using SecureOT™ Platform, a cyber risk assessment provides a practical starting point by helping organizations identify critical assets, evaluate network architecture, uncover cybersecurity and compliance gaps and prioritize actions based on operational impact, in order to:

  • Gain visibility into OT assets and exposures
  • Identify cybersecurity and compliance gaps
  • Evaluate network and segmentation strategies
  • Establish a prioritized roadmap for risk reduction
Start Your OT Cyber Risk Assessment
Cybersecurity Preparedness Assessment
Cybersecurity Preparedness Assessment
Cybersecurity Preparedness Assessment
It’s not a question of if your business will be subjected to a cybercrime, it’s when. Take this quiz to evaluate your cybersecurity preparedness.
Take the Assessment

A Practical Approach to Automotive OT Cybersecurity

APPROACH SEE IT STOP IT RECOVER FROM IT
WHY IT MATTERS Before reducing cyber risk, organizations need a complete view of assets to identify and prioritize vulnerabilities. Once risk is understood, critical production operations need to be protected to support connected systems, reduce cyber risk and maintain production continuity. Cybersecurity extends beyond protection to rapidly detect, respond to and recover from threats while continuously improving security posture.
BUSINESS OUTCOME Establish visibility and protect critical assets. Build defensible architecture and scale security resources. Strengthen resilience and maintain operational continuity, reputation and compliance.
secureot lifecycle capabilities

Assess

Design

Implement

Manage

Optimize

  • Discover OT assets and exposures 
  • Identify gaps across risk and compliance 
  • Establish baseline and roadmap
  • Architect secure IT/OT environments (CPwE aligned) 
  • Enable segmentation, including IDMZ 
  • Standardize controls across plants
  • Deploy validated security controls 
  • Segment networks and secure access 
  • Eliminate high-risk pathways
  • 24/7 OT monitoring via SOC/NOC 
  • Detect and contain threats quickly 
  • Maintain uptime and compliance
  • Modernize legacy infrastructure 
  • Strengthen posture with ongoing insights 
  • Scale cybersecurity maturity enterprise-wide

Real Business Impact for Automotive Manufacturing with SecureOT

By aligning cybersecurity efforts to core production and business outcomes, automotive manufacturers can drive meaningful operational and financial impact across:

Resiliency icon

Improve production resilience

  • Reduce risk of unplanned downtime across assembly lines and plants
  • Protect critical OT systems that support just-in-time manufacturing processes
  • Enable secure, reliable remote access for plant operations and support teams
  • Maintain continuous production to meet delivery schedules and customer demand
performance data icon

Drive cost efficiency and margin protection

  • Minimize costly production interruptions, scrap and rework due to cyber incidents
  • Avoid revenue loss tied to halted production and supply chain delays
  • Extend the life of legacy OT assets through secure integration and modernization
  • Prioritize cybersecurity investments based on plant risk and operational impact
People alert icon

Safeguard worker safety and product integrity

  • Prevent unauthorized manipulation of industrial control systems and robotics
  • Reduce risk of safety incidents on the plant floor
  • Protect product quality by securing automated manufacturing processes
  • Preserve brand reputation by avoiding defective or compromised vehicles
digital certificate icon

Strengthen compliance and OEM ecosystem trust

  • Align with industry standards
  • Improve audit readiness across global manufacturing operations
  • Demonstrate cybersecurity maturity to OEM partners, regulators and suppliers
  • Reduce exposure to contractual penalties, recalls and liability risks
Person at computer with hard hat

Enable scalable, future-ready smart manufacturing

  • Standardize and secure OT environments across plants and regions
  • Increase visibility into connected assets, lines and industrial networks
  • Support Industry 4.0, IIoT, and digital manufacturing initiatives securely
  • Lay the foundation for advanced analytics, predictive maintenance and AI-driven optimization

Why Automotive Manufacturers Choose Rockwell Automation for Cybersecurity

Automotive manufacturers trust Rockwell Automation because we understand the environment we are protecting. With over 30 years of OT cybersecurity experience and a century of industrial automation leadership, we bridge the gap between engineering, operations and security. This enables faster risk identification, more accurate mitigation strategies and stronger alignment between plant and enterprise priorities.

Top-Tier OT Expertise

30+ years securing OT environments backed by 100+ years of automation leadership, purpose-built for automotive production.

SecureOT: Complete, Integrated Protection

A unified solution combining professional services, managed services, and SecureOT Platform technology for end-to-end cybersecurity.

Built for IT/OT Convergence

Proven experience with CPwE and plantwide architectures to secure complex, connected automotive ecosystems.

24/7 Threat Detection & Response

Dedicated SecureOT managed detection and response to identify and stop threats before they impact production. Use the new link.

Designed for Uptime and Resilience

Security strategies aligned to what matters most: production continuity, safety and operational performance.

Use Case: From Limited Visibility to Enterprise OT Security at Scale

Automotive manufacturers often struggle with inconsistent asset inventories and limited visibility across plants, making it difficult to understand cyber risk or protect production environments.

One global auto manufacturer faced this exact challenge across 17 plants, where disconnected spreadsheets and plant-level inventories didn’t align. Without a clear view of assets, operations teams couldn’t effectively manage or secure their environments.

The Turning Point: Visibility Drives Action

This was not driven by compliance or an incident but by operational need. Leadership across IT, OT and engineering aligned around one priority: gain accurate visibility to move forward.

The Approach: Start Small, Scale Fast

The auto maker deployed SecureOT Platform, beginning with a single-site pilot at a pre-production plant. Within weeks, the initiative scaled across major assembly sites, demonstrating how quickly value can be realized.

The Outcome: Immediate Insight, Measurable Impact

  • Discovered 2x more assets than expected, revealing hidden risk
  • Identified vulnerabilities even before production began
  • Created urgency for enterprise-wide cybersecurity improvements
  • Actionable insight from day one

With SecureOT, automotive organizations can rapidly gain visibility, uncover hidden risks and scale cybersecurity programs across global operations.

Engineer with robot in automotive parts factory

Find Your Path to Stronger Cybersecurity

Revolutionize Your OT Security: Solution Beyond TISAX for Tier-1 Auto Suppliers
Upcoming
On-Demand
Revolutionize Your OT Security: Solution Beyond TISAX for Tier-1 Auto Suppliers
Webinar
Beyond TISAX. See how Tier-1 auto suppliers are developing proactive tactical cyber defense, broader ISO 27001 compliance and strict supply chain security.
Date:
Time:
Duration: 60 Minutes
Language: English
Learn More
The Next Generation of Smart Automobile Manufacturing Demands Proactive Cybersecurity
Automotive production line
eBook
The Next Generation of Smart Automobile Manufacturing Demands Proactive Cybersecurity

Rockwell Automation can help you build a rock-solid approach to securing your automotive plant floor.

Download Now
Industrial OT Cybersecurity – Rockwell Automation SecureOT
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Industrial OT Cybersecurity – Rockwell Automation SecureOT

SecureOT combines OT‑specific designed software, expert services, and global scale to reduce risk, improve uptime, and simplify compliance for industrial operations.

Schedule a Consultation
Schedule a Consultation

Partner with our experts to define a roadmap aligned to your manufacturing operations, risk priorities, and budget goals.

Talk to an OT Security Specialist

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See It: Gain A Complete Understanding of Your OT Environment

Before organizations can reduce cyber risk, they need visibility into what exists across their production environment. SecureOT platform helps automotive manufacturers discover assets, identify vulnerabilities and prioritize risks that could impact production operations.

Stop It: Reinforce Security Controls While Maintaining Production Performance

Once risk is understood, critical production operations need to be protected. SecureOT solutions help automotive manufacturers build defensible industrial architectures that support connected operations, reduce cyber risk and maintain production continuity.

Recover From It: Strengthen Resilience and Sustain Operational Continuity

Cybersecurity extends beyond protection to resilience. SecureOT solution suite helps manufacturers rapidly detect, respond to and recover from threats while continuously improving their security posture.

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