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Solutions for Manufacturing and Assembly OEMs

Design Smarter and Bring Your Next-generation Machine to Life
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You know the importance of building fast, flexible equipment for a wide base of customers. Your challenge is to balance your customer's need to maximize efficiency with their budgetary and time constraints. That’s where our hardware and software solutions can help.


Break Down Productivity Barriers using Emulation and Simulation

As a leading manufacturing and assembly machine builder, you’re constantly addressing new customer expectations while working to optimize your own operations. End users look to you for systems that not only improve cycle times but also reduce scrap and increase throughput. On top of that, your own engineering teams are always seeking new ways to be more productive and get projects up and running faster. 

That’s where digital design comes in. Our solutions can help you create flexible equipment that responds to dynamic production needs, while boosting design and engineering productivity for your own teams. 

Capabilities like digital emulation and simulation enable testing and iteration in a virtual environment, where design pivots are much less costly. You can see what control and configuration changes are needed to optimize OEE before physically implementing in the real world. Plus, you can prove out that the total solution meets the end-user specs prior to build, which reduces risk and leads to more wins for everyone.

  • Improve customer satisfaction by collaborating with potential customers during the quotation phase
  • Reduce design time and costs by shifting important controls programming tasks earlier in the project
  • Increase commissioning efficiency by diagnosing and fixing issues earlier and eliminating redundant checks such as IO checkout
  • Test and validate different production scenarios of online systems before going live
  • Train teams more efficiently by testing on any scenario using a virtual environment
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How are Manufacturing & Assembly OEMs Focused on the Future?

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Digital-first optimization

Work smarter in a virtual environment and design machines that harness the power of data

Flexibility and modularity

Deliver systems that efficiently scales to dynamic production demands

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Smart, sustainable machines

Use data to optimize processes and advance sustainability efforts

Sharpen Your Competitive Edge

See how our hardware and software technologies can help you drive innovation in your processes, adapt to new customer demands, improve your solution offerings and deliver differentiated value.

Deploy more innovative, data-ready HMIs
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What there was a way to deploy HMI solutions that are more dynamic, easier to use and better aligned with your customer’s operations? Our FactoryTalk® Optix™ software prioritizes flexibility and openness to empower teams with intuitive workflows and easy access to production critical. This modular, cloud-based and platform-independent platform can transform your design workflows to be more productive and help you deploy more innovative machines. See how with FactoryTalk Optix you can:

  • Design and test HMI projects directly from a web browser via the cloud or desktop installable design software.
  • Build projects faster with pre-built libraries and a comprehensive set of graphical objects, including industry standard objects and Rockwell Automation standard libraries.
  • Create your application once and deploy to any device with an all-object-oriented graphical design that automatically repositions content based on screen size and ratio changes.
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Deliver game-changing robot performance
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Delivering optimized and intuitive manufacturing and assembly machines is a core component in maintaining your competitive advantage. With our integrated robot solutions, you can simplify the development of even your most complex machine designs and create better connected systems where synchronization and coordination is easier than ever. Discover how your can realize the full potential of your robot systems and:

  • Create faster, more flexible machines with better integration of robots and other motion devices
  • Launch systems faster using a single environment for system-wide control
  • Improve customer value with simpler, more user-friendly designs
  • Empower teams by adding robotics capabilities to those proficient in the Studio 5000 environment
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Achieve simpler, more sustainable machines
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Whether they’re stamping sheet metal, assembling vehicle parts, fabricating semiconductor wafers or assembling medical devices, your customer’s need high-performing equipment that can adapt quickly changing demands. More modular, flexible machines can help. 

Using our On-Machine™ solutions, you create scalable systems that drive productivity, improve profitability and reduce overall risks for your customers. See how by field-mounting your automation technology you can:​

  • Simplify machine designs and lower installation costs with fewer components and reduced wiring
  • Optimize floorspace by reducing panel and overall machine size
  • Advance sustainability goals by reducing BOM size and removing energy intensive temperature controls
  • Help customers profitably adapt to new demands by expanding or adjusting systems without panel redesign
  • Design smarter, greener machines with the ability to deliver actionable data insights around energy use and productivity
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Boost system-wide performance using intelligent material movement
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Rigid processes and long transport times can have wide-reaching impacts for your customers and can be the difference between a justified machine or investment elsewhere. Using our independent cart technology and AMR technologies you can move parts intelligently and unleash new levels of performance, reliability and flexibility in your systems.  

  • Increase throughput with faster movement and automatic routing
  • Meet demand for high-mix production without the need for additional lines
  • Improve flexible operation to make short runs more profitable and expand margins in standard runs
  • Raise the productivity of multiple processes with smarter transportation between machines
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Design it better in the cloud
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What if your teams could work seamlessly together to design your automation systems with software that is always up-to-date and easily scaled as your demands change? FactoryTalk Design Hub software brings your design workflows into the cloud to simplify software management and empower your workforce with the tools they need to design, refine and innovate faster. In an increasingly complex industrial environment, FactoryTalk Design Hub provides a simpler way to achieve the innovation you need to drive your business forward.

  • Collaborate seamlessly with teammates regardless of geographic location
  • Reduce the need for multiple versions of design software with always-on updates and built-in version control
  • Scale your software that’s proportional to your needs
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Improve productivity and safety
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As uptime continues to be crucial and workers are being called on to interact more closely with automation systems, machine builders must consider how safety plays a part in everything they produce. By choosing our innovative machine safety solutions, you can meet industry standards while helping your customers increase safety, efficiency and productivity. Explore how our machine safety solutions can help you:

  • Expand your competitive advantage with smart devices that help meet compliance and optimize productivity
  • Simplify equipment architecture with integrated safety solutions that combine safety and standard control
  • Address your total machine safety needs using our comprehensive technology portfolio and safety services 
  • Take a comprehensive approach by improving safety and security together
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See our Manufacturing & Assembly Solutions in Action

Leading Manufacturing & Assembly OEMs are Redefining Machine Performance

The most innovative manufacturing and assembly machine builders trust Rockwell Automation technology to deliver results and help them succeed. Explore how our solutions can help you design smarter, optimize processes, facilitate innovation and drive profitability. 

See More Customer Case Studies
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Explore What’s Next in the Industries You Serve

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EV Battery

Power high-volume battery production that’s fast, flexible and smart.

Learn More
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Automotive & Tire

Lead the next era of equipment in a fast-paced industry where disruption and speed are essential.

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Steel production at the metallurgical plant
Metals

Extract value at every stage of the metals process with modern solutions that lead to new insights.

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Medical device
Medical Devices

Improve quality, compliance and time to market in an industry that demands safety and accuracy.

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semiconductor
Semiconductor

Build safer, more energy-efficient equipment and advance the semiconductor industry.

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Ready to talk to a Rockwell Automation consultant?

We offer industry expertise to help design, implement and support your automation investment.

Contact Us

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