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Machine Safety

The Global Leader in Smart Safety Automation
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Machine Safety
The Global Leader in Smart Safety Automation
Safety Solutions
  • Electrical
  • Machine
  • Management
  • Maturity
  • Process
  • Services
  • Resources
  • System Tools

Imagine machine safety that actually improves productivity and business performance. Companies that adopt a holistic approach to machine safety leveraging Smart Devices achieves significantly higher Overall Equipment Effectiveness (OEE). These companies have less unscheduled downtime and less than half the injury rate of average performers. Whether you build machines or use it, smart safety is synonymous with improving  productivity, protecting personnel and enabling the Connected Enterprise. Find out how.


Improve Productivity and Enhance Safety with our Smart Safety Products

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Smart Safety Increases Productivity & Operational Resilience in The New Normal
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Whitepaper
Smart Safety Increases Productivity & Operational Resilience in The New Normal

Digital transformation acceleration is driving the demand for smart safety solutions, which are now an essential component of a manufacturer’s and processor’s operational resilience strategy, and a key enabler of achieving the productivity required to thrive in this new normal. To meet this demand, Rockwell Automation has further enhanced its broad portfolio of smart safety solutions designed to help its customers accelerate their digital transformation journey.

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Machine Uptime from Smart Safety Data Animation

In this animation, the Production Manager is able to pinpoint an issue on his line from the information delivered by the smart safety devices. He was able to identify an increase in the  number of times equipment in a safely guarded area had to be accessed.


The Principles of Machine SafetyWe offer guidance on the principles of machine safety, relevant standards, and methods of safety implementation. Our Machine Safebook incorporates more information on ISO 13849-1 and provides appplication examples with performance level calculations. Find out how you can have less unscheduled downtime and less than half the injury rate of average performers.

Machine Safebook
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Manual
Machine Safebook

This free book offers guidance on the principles of machine safety, relevant standards and methods of safety implementation focused on IEC 62061 and ISO 13849-1.

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Safety System Design for Improved Uptime
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White Paper
Safety System Design for Improved Uptime

Integrated safety technologies incorporated in the design stage can increase machinery availability, reduce MTTR, and improve productivity.

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Reduced Downtime Using Alternative Measures
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Blog
Reduced Downtime Using Alternative Measures

Alternatives to traditional lockout/tagout procedures offer opportunities for manufacturers to improve worker safety and productivity.

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Tools to Reduce Development Time and Improve Compliance

Safety Integration with our tool kit provides you with consistent, reliable, and documented management of the Functional Safety Lifecycle.

Our comprehensive suite of safety configuration tools can

  • Safety Automation Builder — FREE software tool to help simplify machine safety design and validation, and reduce time and costs.
  • Pre-engineered Safety Functions — Built with you in mind, these safety functions minimize risk and speed development including set-up, configuration, and wiring
  • SISTEMA library — Helps automate the calculation of the attained Performance Level from the safety-related parts of a machine control system
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SISTEMA Performance Level Calculator

The SISTEMA tool automates calculation of the attained Performance Level from the safety-related parts of a machine control system. Data for our machine safety products is now available in the form of a library file to be used with the SISTEMA calculation tool. The combination of the two saves time and provides comprehensive support for safety evaluation to (EN) ISO 13849-1 for machine and system designers.

SISTEMA Library Legal Notification
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Manual
SISTEMA Library Legal Notification

Review these terms and conditions before you use the Rockwell Automation SISTEMA Libraries.

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Rockwell Automation SISTEMA Library 2022-02
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Code
Rockwell Automation SISTEMA Library 2022-02

Use this Rockwell Automation SISTEMA library with IFA SISTEMA software to calculate the Performance Level from the safety-related parts of a machine control system to (EN) ISO 13849-1.

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IFA SISTEMA Software
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Software
IFA SISTEMA Software

Use this tool to model the structure of the safety-related control components in your control system to automatically calculate the attained Performance Level (PL).

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A Scalable Portfolio for Industrial Automation

Built on Modern Technologies

As you start to build a connected enterprise, you will need an automation and control system with all devices seamlessly integrated rather than a collection of individual products. We have evolved our products, software, and services to help you bridge the gap between machinery-level systems and enterprise systems to improve decision making.

We offer scalable, future-proof, solutions built on contemporary technologies to help you to build a real-time, secure infrastructure that will help you deliver the most impactful results.

Integrating Control and Information
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Overview
Integrating Control and Information

Learn how the Integrated Architecture is helping deliver The Connected Enterprise® through smart manufacturing.

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Integrated Design Environment
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Overview
Integrated Design Environment

Learn how Studio 5000 integrated design environment helps deliver The Connected Enterprise®.

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Discover the Value of Industrial Smart Devices
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Overview
Discover the Value of Industrial Smart Devices

Our smart devices are an integrated, scalable solution that offers new efficiencies and reduced total cost of ownership. Smart devices help to improve product quality, reduce downtime, and future-proof your investment in smarter machines to allow smarter manufacturing.

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Smart Devices & Smart Safety Workshops
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Smart Devices & Smart Safety Workshops

Request your workshop today. A Rockwell Automation sales representative will contact you to schedule your own customized set of workshops. These workshops are ideal for OEMs offering smart machines that seamlessly connect the plant floor with the enterprise and end users. These workshops will help you unlock new values, reduce costs, and optimize asset utilization.

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Machine Safety Legislation and Standards

Safety legislation is paramount to help prevent workplace accidents, injuries, and diseases. This legislation details consequences of breaches of those standards. These regulations outline the responsibilities of employers, employees, and supervisors to help ensure the safety and well-being of employees in the workplace.

Machine Safety Standards Overview
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Manual
Machine Safety Standards Overview

Use this document as a quick review of safety standards related to hazards, aspects, and technology.

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Legislation and Standards for Industrial Safety
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Article
Legislation and Standards for Industrial Safety

Advice and guidance on the latest changes in legislative compliance and standards worldwide.

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World-class Safety

Reduce Risk and Improve Productivity

Developments in global safety standards and technologies have made manufacturing safety a powerful tool to optimize production. The implementation of industrial safety standards and technologies can help to improve risk management and reduce injuries. They also provide major improvements in manufacturing productivity, efficiency, and the morale of your employees and customers.

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Safety Services
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Capability
Safety Services

The implementation of industrial safety standards and technologies can help to improve risk management and reduce injuries.

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Lockout/Tagout Program Services
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Capability
Lockout/Tagout Program Services

Our team of experienced engineers and specialists can help you create a simple, successful Lockout/Tagout (LOTO) program customized to your needs.

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Explore Our Smart Safety Products
Ready to talk to a Rockwell Automation consultant?

We offer industry expertise to help design, implement and support your automation investment.

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Focused Smart Safety Products

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Hardware
450L-E GuardShield™ POC Safety Light Curtains

Help protect fingers and hands with 450L-E GuardShield™ POC safety light curtains.  Each transceiver can be used as a transmitter or receiver via a plug-in module. The 450L-E now has more functionality including, blanking, muting, and EtherNet/IP connectivity (available for sale January 2021) to enable smart safety within your Connected Enterprise.

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Hardware
440G-MZ Guard Locking Switch

Safety is critical when working with robots, moving equipment hazards, or machines surrounded by perimeter fences and doors. Our 440G-MZ Guard Locking Switches are a smart solution featuring embedded GuardLink® technology to help keep your workers safe while providing real-time data and diagnostics for greater efficiency. 

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Hardware
440G-EZ Electromagnetic Interlocking Switch

Help protect your people, machinery and environment with the new Guardmaster® 440G-EZ Electromagnetic Interlocking Switch. This safety switch provides the physical interlocking of guard doors, allowing access to potentially hazardous areas only when the area is safe. For use on all types of guard doors, the safety switch is certified to the highest level of safety for guard position.

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