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Automation Today Issue 68

Products and Solutions

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PowerFlex 6000T Medium Voltage Drives

Industrial companies can now benefit from multiple enhancements to the Allen-Bradley PowerFlex 6000T medium voltage drives. The drives now include TotalFORCE technology from Rockwell Automation, which provides precise control of speed and torque, diagnostic information for tracking system health and automatic adjustments to keep operations running smoothly.

The PowerFlex 6000T drives follow speed or torque commands very closely in both open- and closed-loop vector control modes to deliver the precise control required for high performance and large loads. The drives also continuously monitor operations to track the health of electrical components in the drive and motor, and provide real-time diagnostic information to the control system. With this information, users can better predict maintenance requirements well before component failures and take action to prevent unplanned downtime.

Additionally, adaptive control features within the PowerFlex 6000T drives help isolate potentially harmful vibration and resonances, and automatically compensate for variances to help keep applications running. With load-observer technology, they also effectively reject disturbances when loads change suddenly, helping to keep operations running smoothly and increasing output.

PowerFlex 755T AC Drive Enhancements

Industries such as pulp and paper, automotive, tire and rubber, metals and water/wastewater may benefit from corrosive gas protection, which is now standard on Allen-Bradley PowerFlex 755TL, TR and TM drives. These drives have been tested to one of the most severe corrosive environment test protocols that combines industry leading, 30-day exposure in mixed flow gas testing per ASTM B845 Method K with proprietary tests for industries with sources of gaseous sulfur compounds.

The PowerFlex 755T drives also now have an embedded dual ethernet port, which is capable of gigabit speeds to give users smart device insights. Additional enhancements new firmware updates for industrial control system security, maintenance resource optimization and energy usage.

The PowerFlex 755T drives also now have a new option card to support TLink, a high-speed drive-to-drive fiber optic communication network. This card can be beneficial for applications that require tight coordination of torque or speed between drives.

Users can speed time to market with the added flexibility of a configured-to-order (CTO) option for PowerFlex 755T frames 5 through 12. Packaging options include NEMA 1 and 12 type enclosures and can be ordered through the Rockwell Automation ProposalWorks tool.

Reliable Decoding at the Speed You Need

The new Allen-Bradley 48CR Code Reader delivers 1D, 2D and Direct Part Marked (DPM) code reading – including barcodes and QR Codes – in a small package. This rugged code reader is designed for easy, cost-effective integration into the Connected Enterprise. Simple integration delivers data from the plant floor directly into a control system to help minimize downtime and increase productivity.

With powerful scanning and flexible programming, the 48CR streamlines code reading processes across several applications, especially in automotive, packaging, material handling, pharmaceutical, and food and beverage industries.

 The 48CR can successfully read damaged and incomplete symbols – even with poor prints, scratches or other obstructions – without slowing down the scanning process.

Because the configurations can be saved remotely, personnel on the floor can even swap out a code reader without extended downtime to reconfigure or wait for a specialized technician - allowing you to save on maintenance and reduce downtime.

The 48CR is available in a standard model (0.3 MP resolution, fixed focus) and an advanced model (1.2 MP resolution, autofocus). For reliable decoding at the speed you need, the 48CR has speeds up to 60 fps for fixed focus and 42 fps for autofocus.

Rockwell Automation Expands Space-saving NEMA-rated Contactor Options

Rockwell Automation has released new sizes in its line of energy- and space-saving Allen-Bradley Bulletin 300 NEMA contactors. The contactors, now available in NEMA sizes 00 to 8, feature universal electronic coils that reduce inrush apparent power (VA) by up to 68% and sealed VA by over 75% compared to standard, non-electronic coils. The electronic coils also save engineering time by covering 20 to 500 V AC/DC coil voltages with only four coil options, greatly simplifying selection.

These contactors allow coil input terminals to be moved from the line to load side of the contactors without disassembly. This can make wiring and access easier when building starter assemblies. They also offer a direct PLC interface option for contactors above NEMA size 3, as well as a full line of accessories and reversing contactors.

Exclusive NEMA-rated safety contactors are available for applications requiring a safety solution, mechanically linked or mirror contact performance.

Rockwell Automation offers two types of NEMA-rated contactors. Bulletin 500 contactors use a traditional field-serviceable design that offers installers plenty of room for maneuvering wiring into place. Bulletin 300 contactors have an optional wide-range, energy-saving coil. The footprints of Bulletin 300 products are also up to 25% smaller than traditional NEMA contactors.

All Allen-Bradley contactors are tested in combination with relevant motor overload relays and circuit breakers to provide two- or three-component motor starters. Using the online Global Short-Circuit Current Rating tool, users can obtain documentation certifying the compliance of specific product combinations to IEC and UL standards.

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New Allen-Bradley IEC Industrial Relays Save Energy and Simplify SelectionRockwell Automation has released a new line of IEC industrial relays that save energy and simplify selection.

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The new Allen-Bradley Bulletin 700-EF control relays offer universal wide-range coils. Four coil options cover control voltages from 24V to 500V, 50 to 60 Hz DC, making selection easier. These contactors save energy by reducing inrush apparent power (VA) by up to 68% and sealed VA by over 75% compared to standard, non-electronic coils and allow coil input terminals to be moved from the line to load side of the contactors without disassembly.

The Bulletin 700-EF relays are ideal for applications that involve switching heavier loads in industrial environments.

Increase Productivity with New Smart Signaling Solution

The new Allen-Bradley 856T Control Tower Stack Light system provides maximum flexibility in meeting the widest range of applications with fewer components.

This system uses a modular design that incorporates brighter LED illumination and a broad offering of sound technologies. All signals in the system are 24V AC/DC powered, which means that just three power modules can cover the entire system. The latest additions to the 856T Control Tower Stack Light family are IO-Link enabled versions that provide diagnostic information and ease integration into a Connected Enterprise.

With greater requirements for production and machine information comes the need for industrial-grade smart devices. Smart devices are integral components for smart machines and crucial to capturing operational data.

These smart devices provide real-time insight into the status of a control system, resulting in smarter, more informed decisions. By choosing IO-Link enabled versions of Bulletin 856T Control Tower Stack Lights, users can monitor tower light and machine status in real-time, while allowing for simple remote set-up and troubleshooting.

Smart devices, such as the 856T IO-Link tower light, are foundational to smarter machines and equipment, smart systems and knowledge-driven operations. They are often the first step in a digital transformation because they deliver raw, real-time data.

This valuable information can reduce one of the most significant issues – unplanned downtime. Improve productivity with information that starts at the plant floor with devices that enable predictive maintenance, pinpoint performance issues and reduce repair time.

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Rockwell Automation Expands Its Threat Detection Services with Cisco Cyber Visionfdsfds

Rockwell Automation and Cisco to bring IT and OT teams together to combat today’s rapidly evolving industrial cybersecurity threats

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The longstanding alliance between Rockwell Automation and Cisco continues to find new ways to provide customer value with the recent announcement that Rockwell Automation is adding Cisco’s Cyber Vision solution to its existing LifecycleIQ Services portfolio of cybersecurity threat detection offerings.

The two companies have been working together for more than a decade – recognizing before many that the information technology (IT) and operational technology (OT) worlds were coming together. While convergence is essential to a digital transformation, it also presents challenges such as siloed networks, cybersecurity threats, skills shortages and an abundance of production data and solutions. The leaders in their respective industries have worked together to offer jointly developed architectures, services and products to help companies address these challenges as they work toward building a Connected Enterprise.

As this deeper integration between IT, cloud and industrial networks creates security issues that become digitization obstacles, Cyber Vision provides full visibility into industrial control systems to build secure infrastructures and enforce security policies – achieving the continuity, resilience, and safety of industrial operations. The addition of Cyber Vision to the LifecycleIQ Services threat detection offerings provides a unique switch-based architecture for customers with existing Cisco solutions, greenfield networks or those updating their Cisco network infrastructure.

“We are excited to continue growing our strategic alliance offerings with Cisco,” said Angela Rapko, director, Portfolio & Business Management – Customer Support and Maintenance (CSM), Rockwell Automation. “Our partnership brings together Cisco’s worldwide leadership in IT networking and security with the global leadership of Rockwell Automation in industrial automation and OT. The addition of Cisco Cyber Vision to our cybersecurity threat detection services portfolio benefits our customers by expanding the integration between the Rockwell Automation and Cisco ecosystems, particularly around cybersecurity.”

“The addition of Cisco’s Cyber Vision to Rockwell Automation’s threat detection portfolio is exemplary of our joint commitment to help customers bolster the cybersecurity of their industrial operations,” said Vikas Butaney, VP and GM of Cisco IoT. “With Cyber Vision we are embedding cybersecurity within industrial networks, making it easy for our customers to secure their business-critical operations at scale. We are proud to offer the most comprehensive portfolio of products and services to enable the collaborative workflow and the shared vision that IT and OT teams need to manage these critical risks and solve their industrial security challenges.”

The new offering builds on the work Rockwell Automation and Cisco are already doing together to solve customers’ industrial networking and security challenges. This includes jointly developed – and freely available - Converged Plantwide Ethernet (CPwE) Architectures that provide blueprints for customers to design and deploy scalable, secure industrial networks, as well as co-developed Allen-Bradley Stratix managed switches to provide customers with a secure switching infrastructure for harsh environments.

Zero Touch Computing for your Critical Edge Applications

Stratus, a Rockwell Automation Encompass Partner, delivers edge computing solutions to improve machine performance, increase yield and ensure high availability and reliability.

As more data gets generated by Internet connected devices and processed at these edge locations, companies need advanced computing infrastructure that is simple to use, easy to protect, and more autonomous.

The ztC Edge from Stratus can help. It is a secure, rugged, highly automated computing platform that helps improve productivity, increase operational efficiency, and reduce downtime risk at the edge of their corporate networks. Designed for both OT and IT, ztC Edge is easy to deploy and secure, easy to locally and remotely manage, and easy to maintain and service. Self-monitoring, self-protecting, and self-synchronizing, ztC Edge helps to save companies time and money.

With its built-in virtualization, automated protection, industrial interoperability, OT manageability, and field serviceability, ztC Edge enables the quick, easy delivery of both highly available and fault tolerant virtualized edge applications. Suitable for the harsh conditions typically found in industrial locations, ztC Edge nodes can be deployed in the control room, control panel, or on the shop floor, closer to your devices that are generating data.

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