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FactoryTalk Analytics

A Full-stack Analytics Platform for Achieving Your Industrial Outcomes
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The FactoryTalk® Analytics™ provides industrial manufacturing practitioners with a complete spectrum of descriptive to prescriptive analytics solutions for achieving business outcomes such as overall equipment effectiveness (OEE) improvement, downtime reduction, and quality or process improvement.

Customers benefit from a full-service customer journey—from setting up a solid industrial data management foundation to single-pane-of-glass views of operations; collaborative data mashups to building and deploying self-service machine learning or analytical models at the controller, edge or in the cloud. With visual tools, the ability to put data science in the hands of domain experts, and innovative analytical templates to drive proven results, the entire machine learning workflow is supported from data to value for addressing predictive maintenance, anomaly detection, and model process control use cases.

FactoryTalk Analytics also integrates seamlessly with the InnovationSuite Augmented Reality and MES solutions to bring actionable insights to the shop floor and optimize the supply chain operations at the enterprise level.

Video
Industrial Analytics: Customer Success Stories

Hear what our users are saying. Customers share their own experiences – increasing visibility, optimizing data, gaining remote access and proving their return on investment – with analytics solutions.


Drive Real Business Outcomes to Succeed

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Asset Performance Monitoring

No matter your industry, it's crucial to continuously improve the visibility of the utilization of your high-capex plant assets as they are one of your biggest investments. Our robust analytics solutions help monitor and track asset performance KPIs (downtime, waste, production counts, overall equipment effectiveness (OEE)) in an intelligent and real-time manner. The performance monitoring insights help drive improvements in utilization, reliability and system efficiency—while extending equipment longevity.

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Quality Control

Undetected quality issues in high-speed production scenarios affect your brand when the product hits the shelves, but it doesn't have to be like that. In addition, high scrap wastage or energy usage often creates quality compliance issues in the plant operations. By automatically gathering detailed OT data context at the edge, identifying the root cause of a quality issue is a lot easier at the source itself. You can also address energy efficiency and scrap reduction requirements in the production process—at scale.

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Yield Optimization

Industrial manufacturers must strike a fine balance between speed and yield to maximize throughput. To achieve this, they need a highly- responsive, automated system to control their manufacturing processes. Prescriptive edge analytics can help by applying corrective insights to the control layer in low-latency environments, so that you can respond to changes quickly. The insights can also be integrated with production and business management systems to help increase production rates.

The Rockwell Automation Difference

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Superior Quality Insights

Generate higher-quality insights with FactoryTalk Smart Object™ that automatically populates critical OT context into a common IT/OT information model

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Data Scientist In-a-box

Empower engineers or OT practitioners to build and execute sophisticated ML models in multiple plant locations with existing expertise

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Apply Insights @ Edge

Apply real-time prescriptive insights a the plant floor via extended reality integration and tight controller-level feedback loop

Factory

MES Integration

Optimize manufacturing supply chain by applying enterprise-wide operational insights to MES/MOM systems

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Designed for Users

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Engineers

Engineers and OT practitioners can leverage data-scientist-in-a-box solutions at device, line or plant level—without learning new skills. They can generate superior operational insights by controlling the structure and frequency of contextual OT data gathered. Insights can be consumed via HMIs or AR/VR and applied to Rockwell Automation or third-party controllers.

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Data Scientists

Instead of spending cycles on gathering quality data, data scientists and IT analysts can finally be in control of building the right ML models with open-stack platforms, manage model lifecycle end-to-end, and have the flexibility to deploy them at edge or cloud—uncovering game-changing enterprise insights.

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Plant Managers

With FactoryTalk Analytics on their side, plant managers can be assured that resource allocation and utilization are optimized at the shop floor—along with asset longevity, product quality, and scrap wastage—so that the plant is consistently achieving higher performance at all levels.

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Executives

Executives can stay on top of business performance across plants, regions and at the enterprise level to achieve higher profitability, strong competitiveness, and market leadership. By accelerating IT/OT convergence, they can compare performance benchmarks across plants and bring the intelligent enterprise to life.


Explore the Products in Our Analytics Platform

Data Management

FactoryTalk Edge Gateway logo

Unlock Enterprise-level Insights from Your Industrial Data

FactoryTalk Edge Gateway™ is an industrial edge gateway solution that accelerates IT/OT convergence by aggregating data from heterogenous industrial sources and control or automation systems, automatically discovers contextualized OT data at high-speeds, and packages it in a common IT/OT information model that control engineers can configure.

Learn More


Analytics Visualization

FactoryTalk Analytics DataView logo

Turn Industrial Data Into Meaningful Insights for OT Personnel

FactoryTalk Analytics DataView increases visibility into line, shop floor, plant and enterprise performance. OT professional can pull data of interest from virtually any source—programmable or distributed control systems, historians, MES, enterprise applications—in their operations, add context, mash up data sets, and quickly generate actionable information via storyboards.

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Improve OEE with Self-service and Customizable Reports

FactoryTalk Metrics is an OEE solution for efficiency monitoring and analysis of plant equipment. It analyzes critical equipment data to reveal new ways to increase production, reduce costs, and increase quality using existing resources. Beyond high-level KPIs, it answers the "why" to uncover and quantify the actual causes of downtime.

Learn More

FactoryTalk Analytics for Devices logo

Monitor Device Health for Proactive Asset Maintenance

FactoryTalk Analytics for Devices offers insightful health diagnostics of control system devices upon connecting them to ethernet—helping plan asset availability better. It has built-in dashboards and a chatbot to help get value from asset data. Data can be egressed through REST-based APIs for enterprise planning and supporting notifications.

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Artificial Intelligence & Machine Learning

FactoryTalk Analytics LogixAI logo

Enable OT Personnel with Out-of-the-box AI for Anomaly Detection and Soft Sensors

FactoryTalk Analytics LogixAI® enables operators and technicians to leverage automated machine learning on Rockwell Automation devices in low-latency environments—without learning ML skills. The data-scientist-in-a-box solution is embedded in an edge controller and automatically builds or maintains physics-based machine learning models to detect anomalies in real-time using soft sensors.

Learn More

FactoryTalk Edge ML logo

Empower OT Personnel to Leverage Machine Learning in Low-latency Edge Environments

FactoryTalk Analytics Edge ML enables OT professional to leverage ML models and data pipelines on the industrial edge—while taking advantage of their manufacturing expertise. They can continuously improve operations by deploying models that detect anomalies via event-based controller feedback—all on low-footprint hardware and at low latencies.

FactoryTalk Analytics DataFlow ML logo

Help Data Scientists Deploy Advanced Analytics Applications at Scale

FactoryTalk Analytics DataFlowML is a big data analytics and ML platform that empowers data scientists to visually build, train, deploy, score, and monitor ML models. They can bring-their-own models, expedite building data pipelines with pre-configured ingress/egress options, and visually inspect data in motion.

FactoryTalk Analytics Augmented Modeler logo

Arm OT Personnel with Ready-to-use ML Applications for Manufacturing

FactoryTalk Analytics Augmented Modeler provides a visually interactive workflow engine to enable plant engineers to successfully develop targeted ML applications at the edge—without the need for data scientists. It comes with out-of-the-box applications—Anomaly Detection, Predictive Maintenance, and Predictive KPIs—that have targeted industrial value.

Pavilion8 logo

Optimize Manufacturing Processes to Maximize Plant Yield, Improve Quality, and Minimize Risk

Rockwell Automation Pavilion8® Model Predictive Control (MPC) is an intelligence layer on top of automation systems that continuously help plants achieve cost reductions, decreased emissions, consistent quality and production increases—using accurate, highest fidelity process models.

Learn More


Customer Case Studies: Analytics in Action

 

Digital Transformation at Eli Lilly and Company
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Case Study
Digital Transformation at Eli Lilly and Company

At Eli Lilly and Company, the IT and OT organizations have worked together for more than a decade to help make medicines with ‘safety first and quality always.’

Read Now
Cytiva: Bringing Digital Manufacturing to Life
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Case Study
Cytiva: Bringing Digital Manufacturing to Life

Helping biopharmaceutical manufacturers leverage digital processes, share data and shave years off time-to-market.

Read Now
Ecolab Transforms to a Connected Enterprise
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Case Study
Ecolab Transforms to a Connected Enterprise

Leader in water, hygiene and infection-prevention solutions is improving consistency and connectivity across 130 plants.

Read Now
Metso: Achieving the Autonomous Mine with IIoT
Mineral processing plant
Case Study
Metso: Achieving the Autonomous Mine with IIoT

Minerals processing plant saves hundreds of thousands in unnecessary spend with AI-driven predictive maintenance.

Read Now

Industry Use Cases

Leveraging Data to Solve Unique Challenges

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Food and Beverage

To be successful, the Food & Beverage industry has to address stringent food safety regulations, meet evolving consumer demand, counter market competition, and operate on thin margins. Thus, manufacturers are forced to take a closer look at their plant data to explore production optimization opportunities. FactoryTalk Analytics can help reduce variability of food batches, examine expiration dates for safety, and monitor food temperatures for safe storing. Analytics can also help in tracking of surplus and supply gaps to avoid future supply and demand inconsistencies—reducing cost.

Discover Our Industry Expertise

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Life Sciences

The Life Sciences industry is challenged with accelerating the drug to market process, assessing risks to patients, forecasting demand, and optimizing production to avoid stock outages. The predictive analytics capabilities of FactoryTalk Analytics are highly effective in analyzing equipment , forecasting trends, and mining data. For instance, contextualized insights around your quality and batch deviations can help speed compliance and conformity at a lower cost, increase yield, and improve utilization. Successfully mining of data for temperature deviations, refrigeration exposure time, or other abnormal events can also minimize the time batches are held before release. With quality insights at your fingertips, you can easily realize proactive process improvements and productivity.

Discover Our Industry Expertise

Car

Automotive

The Automotive and Tire industry needs smart, flexible, and low-cost manufacturing operations to adapt to consumer demand, remote/changing workforce, and cost pressures from global competition and a tightening economy. FactoryTalk Analytics solutions can generate critical operational insights to predict maintenance needs and optimize production of long-lasting tire mixes and new SKUS to meet demand—while enabling better design, operation and maintenance decisions. Whether you’re reallocating resources or shifting your operations, Rockwell Automation's analytics capabilities can transform processes to reduce downtime, optimize production speeds and improve quality to quickly scale your operations.

Discover Our Industry Expertise


Your Trusted Digital Transformation Partner

 

Schedule Value Workshop

Innovative Industrial Solutions for More than 100 Years

Rockwell Automation has been at the forefront of industrial innovation since 1903—with a focus on shaping DX for discrete or process manufacturing companies for the last several decades. As a large-scale manufacturer, we have successfully embraced DX across our 20 global facilities that produce 400,000 SKUs—accelerating our time to market, cutting lead times by half, and improving annual productivity by 4-5 percent. We are strongly positioned to support your DX success due to our long-standing relationships with OEMs and machine builders.

Strategic, Best-in-class Partners at the Intersection of IT and OT

Our strategic alliances cover the full breadth of capabilities spanning the IT and OT spectrum, which enables us to revolutionize IT/OT convergence for hundreds of global industrial enterprises. We’ve pre-integrated our technology stack and analytics seamlessly with best-in-class partner solutions, including those from PTC and Microsoft. Furthermore, our FactoryTalk Smart Object™ technology automatically makes OT contextual data available to IT applications via a common information model, reducing data preparation efforts by 70 percent.

World-class Portfolio of Proven Industrial Analytics Solutions

For the past four decades, we have successfully delivered hundreds of industrial analytics implementations for scores of high-impact use cases, with hundreds of thousands of users across multiple industries globally. Our advanced analytics solutions offer a full-service customer journey—from setting up a solid industrial data management foundation to single-pane-of-glass views, to deploying self-service machine learning models at the edge or in the cloud. Our customers routinely achieve solid outcomes—such as $2.5M increase in revenue, 15 percent increase in production rates, and 42 percent reduction in quality variability.

Unparalleled Consulting and Implementation Services

We believe that end-to-end business strategy and technology consulting services are integral to delivering results that matter. We cover it all—strategy, software, hardware, implementation, support, and an extensive partner ecosystem—eliminating disconnect between multiple solution providers. Every customer implementation incorporates learnings from our impressive analytics implementation portfolio. Our integrated consulting approach not only helps you realize your top business objectives, but also scaling your DX impact with future use cases.

Ready to talk to a Rockwell Automation Consultant?

Are you interested in improving the productivity and quality of your manufacturing process, increasing safety, and reducing errors and waste?

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