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Monitoreo Prescriptivo de Variables de Proceso en Tanques

Esta solución permite al ROC identificar tendencias anormales, cambios del proceso y desviaciones en desarrollo antes de afectar el rendimiento de los tanques. - [Tiempo de Implementacíon: 60 minutos]
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La operación en tanques son una de las operaciones más importantes dentro de las industrias de procesos productivos. En muchos procesos representan el elemento responsable de mantener el movimiento continuo de materias primas, productos semielaborados, servicios auxiliares y productos terminados. Una falla no planificada puede provocar pérdidas económicas significativas, riesgos de seguridad, afectaciones ambientales e incumplimientos de producción.

Tradicionalmente estos son monitoreados a través de niveles, pero no acezamos a la tasa de cambio de su variable de proceso. Sin embargo, mediante las librerías de PlantPAx, particularmente utilizando los objetos P_AI, el parámetro Cfg_HasRoC de esta libreria, es posible implementar una estrategia de Prescriptive Health Monitoring capaz de detectar señales tempranas de degradación operacional antes de que ocurra una falla funcional.

La solución permite identificar tendencias anormales, cambios en la dinámica del proceso y desviaciones progresivas que normalmente pasan desapercibidas para los sistemas tradicionales de monitoreo.

¿Qué hace esta aplicación?

En la operación del día a día, el valor de una solución prescriptiva es proporcionar al operador y al personal de mantenimiento tiempo suficiente para actuar antes de que la falla impacte la operación y con esto evitar posibles que la bomba falle y así evitar los perjuicios asociados al no realizar las acciones correctivas.

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Caracteristicas Generales

Se usa como ejemplo una librería de procesos P_AI asociada a una variable de nivel, y con ella Podemos prescribir la caída del nivel en el equipo a medida que la bomba presenta un desperfecto operativo:

  • Variable de salida prescriptive Cfg_HasRoC
  • Variable de entrada, fallo en paro de bomba por alguna situación operativa
Ventajas
  • Visibilidad temprana de cambios anormales en las variables críticas de los equipos, asociadas y extensibles a variables de medición como flujo, presión, nivel y temperatura
  • Incremento en la estabilidad operacional, así se podrán identificar perdidas graduales de capacidad, problemas comunes en succión y descarga de las bombas, posibles efectos extensibles a cavitación y perdidas de eficiencia hidráulica
  • Mejor aprovechamiento de las capacidades nativas de PlantPAx, sin necesidad de nuevo hardware adicional y licenciamiento
  • Detección temprana de desgaste operativo de equipos.
  • Conocimiento solido operacional previo a implementaciones mayores de AI
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¿Esta aplicación es relevante para mí?

Esta aplicación es útil para ingenieros de proceso, ingenieros de automatización y control, ingenieros de mantenimiento y de ciencias de datos, para poder tener información prescriptiva de los equipos que las usan y así poder generar acciones que beneficien el negocio.

 


¿Cómo puedo hacerlo funcionar?

Requisitos: productos, herramientas, conocimientos previos.

Hardware

  • ·        1756-L85EP 

Software

  • Studio5000 (V37)
  • FactoryTalk Logix Echo Version 3.00.00

Conocimiento previos

  • FT Logix Echo
  • Products: Studio5000 (V37) | LogixEcho | PlantPax 5.5 | Process Libraries 5.2 | P_Ain
  • Tools: Studio 5000, FT LogixEcho, PlantPax 5.5, Process Libraries
 

Enlaces de interés (internos o externos)

 
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Guía de Implementación

 
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Paso 1
 

Seleccionar el archivo en Studio 5000 

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Paso 2
 

Abrir FT Logis Echo y conectar con Studio 5000 Configuración de FTLogixEcho para que se conecte de forma adecuada y opere de correctamente

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Paso 3
 

Configuración de Rutinas Prescriptivas, Condiciones Iniciales y Condición Final.

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Paso 4
 

Configuración de Rutinas Prescriptivas, nivel máximo, nivel mínimo y derivada del volumen Vs Tiempo.

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Paso 5
 

Configuración de Rutinas Prescriptivas, Monitoreo de Salud y simulación de nivel Pagina 1/2.

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Paso 6
 

Configuración de Rutinas Prescriptivas, Cambio de Rango.

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Paso 7
 

ROC, conteo de taza de cambio en tiempo real.

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Monitoreo Prescriptivo de Variables de Proceso en Tanques

Versión 1.0 - Septiembre de 2026

 
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