Energy Monitoring System Improves Visibility

Find out how this global company improved energy efficiency and reporting through a single energy monitoring solution.

PlantPAx Decreases Costs and Increases Efficiency

With a standardized system enabled by PlantPAx, the modern DCS, KCC was able to improve efficiency, reduce engineering time, reduce downtime and improve maintenance.

Integrated Architecture Reduces Costs and Time

A global manufacturer of specialty papers and fibre-based engineered materials, wanted a new machine to connect seamlessly with a plant’s existing infrastructure.

Bottling Made Easy at Yalumba

Yalumba implements new state of the art bottling lines to help reduce labour costs, increase production capacity and minimise occupational health and safety issues.

Standardised Control Environment for Gas Network

Bilfinger Greylogix creates standardised control environment at Gasunie across 15,500 km gas pipeline network.

Improving Productivity and Footprint with iTRAK

With variable pitch, higher speed and greater throughput forming the crux of a new assembly machine, Maga Active turned to Rockwell Automation with its innovative iTRAK® technology.

Master Production with Independent Cart Technology

KUKA evaluated the standard automation systems used in auto manufacturing facilities and saw an opportunity to create a system that would be flexible, efficient and cost effective.

Hiperbaric Machines Get a Connectivity Boost

Enabled by EtherNet/IP network, the ControlLogix system helps perform remote management and maintenance tasks.

Solving Obsolescence Issue with S88 Solution

Optima Control Solutions solves obsolescence issues at leading UK biscuit manufacturer and delivers high quality S88-based batch control solution.

New System Smooths Path to Consistency

Industrial lubricant manufacturer reduces cycle time and product variance while batch and ingredient-management reports ease troubleshooting.

Prodesa Cuts 1,000 Hours of Engineering Time

Using PlantPAx, Prodesa cuts 1,000 hours of engineering time in the development and implementation of the world’s second biggest wood pellet plant.

Oil and Gas: Thinking Outside the Black Box

Energy Control Technologies abandoned proprietary technologies in favor of an open-systems approach for a new turbomachinery process control solution.

Upgrade Expands Process Flexibility

Southwest Baking expanded its process flexibility and production by 5 percent with a batch system upgrade.

DELIN Elettronica Implements PlantPAx DCS

A system integrator based in Modena, Italy, deploys the PlantPAx DCS for a gas dehydration process with integrated safety management.

Cost Effective Process Safety Solution Delivered

Inspec Solutions, a leading steel producer, addresses safety concerns and gains easily expandable solution, with less cost and engineering effort.

Beingmate Fortifies Processes With MES

Chinese infant formula producer Beingmate used the Rockwell Software CPGSuite MES Solution to meet stringent new CFDA regulatory requirements, boost production and increase market share.

Modernising HMI SCADA in the Food Industry

Major food industry supplier reduces downtime by modernising their HMI SCADA using FactoryTalk HMI software.

PHA Czech Deploys New Door Module Assembly Line

Global Solutions team tasked by PHA Czech s.r.o. with the development of a complete control solution for a turnkey door module assembly line and end-of-line test stations.

Legacy Controls Migrated to an Integrated Solution

Livestock compound feed manufacturer sees simpler migration result in a faster, more robust and economically effective network and automation infrastructure.

Gancia Bubbly Gets New Life Thanks to the PlantPAx

The complete modernisation of their sparkling process control enables F.lli Gancia to take one more step towards The Connected Enterprise

Cost Effective Solutions for Oil and Gas Operator

Rockwell Automation and LeKtroniX extend obsolete component operating life and provide cost effective solutions for oil and gas operator TAQA.

Tereos Sugar: Intelligent and Sustainable Refining

Leading sugar producer replaces legacy DCS with PlantPAx to obtain and integrate boiler control for vital operations.

Andon Solution Delivers Better Decision Making

Toyota appraised a number of technologies for its new digital Andon system and approached Rockwell Automation for a new solution based on more up-to-date and open technologies.

iTRAK Helps Slash Changeover Times By Up To 50%

Optima and Intigena realize the benefit of iTRAK coupled to modern, flexible Integrated Architecture solution from Rockwell Automation. Changeover times cut by as much as 50%.

Servo-Driven Palletizer Delivers Versatility

Columbia Machine FL6200 palletizer features a floor-level design that combines robotic-like precision with the simplicity of a conventional system.

iTRAK Helps OEM Slash Changeover Times

Optima and Intigena realise the benefit of iTRAK coupled to modern, flexible Integrated Architecture solution from Rockwell Automation. Changeover times cut by as much as 50%.

Drug-Maker Improves Compliance With MES Software

By completely eliminating the paper-documentation burden from production operations, MES helps increase efficiencies, reduce costs and enforce compliance in real-time.

Milk Specialties Global Taps Data to Meet Demand

Milk Specialties Global uses manufacturing intelligence to quantify and justify operational improvements, and to empower workers in plants.

Chemical Plant Ramps Up To Full Production Quickly

A Wilmar’s oleo chemicals plant was unable to use the primary compressor at full load on plant start-up.

Modern HMI Provides Manufacturing Intelligence

Tyson Foods faced obsolescence of the operating system supporting its HMI application.

Arkansas Electric Cooperative Corporation

AECC benefits from sustainable emissions monitoring, reduced operating costs, and greater accuracy through software CEM from Rockwell Automation.

Hospital Saves Energy with Integrated Architecture

York Teaching Hospital NHS Foundation Trust sees significant energy savings thanks to the Integrated Architecture from Rockwell Automation.

Agile Multi-Axis Packaging Solution Created

Leading machinery supplier to the ice cream industry designs state-of-the-art packaging solution for demanding production environments.

Recipe for Success: Addressing The Aging Workforce

With key members of their workforce retiring, Southwest Baking invested in the future of its most junior employee to help meet aggressive production targets.

Advanced Continuous Emissions Monitoring

Rockwell Automation maintains a leadership position in mandated emissions monitoring with unparalleled experience, knowledge and value-based solutions.

Automatic Control System Optimizes Management

Development of an automatic control system for EP Petroecuador reduced downtime, tripled loading capability and optimized of delivery for the Balao terminal.

Process Automation System Streamlines Production

New system from Rockwell Automation helps 14 disparate mining buildings operate on a single, unified control system.

Anglo Platinum Gains Production Intelligence

The world's largest platinum producer implemented the PlantPAx process automation system, gaining access to data to track recipes in real time and make adjustments as needed.

Cardinal Ethanol, LLC

A Plant-wide Optimization Solution from Rockwell Automation helps Cardinal Ethanol achieve significant margin gains and sustainability benefits.

Oxford Landing Deploys Latest in Wine Making

Wine maker increases capacity and efficiency while maintaining quality with new automation process.

Oxford Landing Deploys Latest in Wine Making

Wine maker increases capacity and efficiency while maintaining quality with new automation process.

Safety Record Success At Fairfax's Tamworth Press

Printer deployed an innovative safety solution for its press operations at a greenfield site.

OEM Solution: Newfoil Machines Limited

Newfoil Machines Limited has become world leader in the field of roll fed hot foil label printing and converting machines and can boast over 1,500 installations in 90 countries worldwide.

Aluminium Bahrain Migrates Network & Control

Aluminium Bahrain B.S.C. (Alba), one of the largest single-site aluminum smelters in the world, upgraded its network and controls, addressing obsolescence and downtime.

Cancer Treatment Facility Reduces Time in Clinic

Clinic managers recognized the need to improve patients’ wait time. Arena simulation software improved the experience for both patients and staff with minimal disruption.

GlaxoSmithKline DCS Upgrade Helps Infrastructure

See how the pharmaceutical maker uses a modern distributed control system to unify its environmental and building management, cut energy costs, increase data visibility and more.

Leading U.S. Pork Producer Optimizes Supply Chain

To create a more efficient and cost-effective system, The Maschhoffs used simulation software to test scenarios before making operational changes.

Yuhan-Kimberly Updates Tissue Plant in South Korea

Smooth migration increases productivity with no downtime while adding process control and safety over a single network.

corosys Ready to Conquer Us Brewing Market

Engineering time cut in half and legislation addressed for brewing carbonation system, thanks to Integrated Architecture approach.

Mine Implements Technology to Keep the Lights On

Variable frequency drives help coal mine in Wyoming reduce energy consumption and lower unplanned downtime while helping increase safety.

Agropur Gains 30 Hours of Annual Production Time

Agropur’s largest facility needed manufacturing intelligence for continuous improvements. They discovered 30 hours of additional production time per year.

Encore Tissue Plant Upgrade Increases Productivity

A leading manufacturer of toilet tissue and kitchen towels in Australia upgraded its drives to increase line speed, meeting safety standards and minimizing downtime.

Encore Tissue Plant Upgrade Increases Productivity

A leading manufacturer of toilet tissue and kitchen towels in Australia upgraded its drives to increase line speed, meeting safety standards and minimizing downtime.

GEA Orengine Increases Plant Capacity

Sustainability within an easily replicable project that supplies enough supplementary electrical energy to cater for the needs of an entire village.

Cosma Brings The Connected Enterprise To Life

Italian machine builder engineers a new, high performing and completely connected line for washing machine chassis production

Fonterra Deploys Completely Integrated Plant

Leading multinational dairy company successfully deploys worldwide in-house standards on single-solution, single-supplier Connected Enterprise compliant control infrastructure.

Fonterra Overhauls Standardizing System

Better compositional control of milk powder products with a Pavilion8® solution. Global dairy company upgrades to create a more agile operation.

New Dairy Ingredients Plant for Fonterra

Leading multinational dairy company successfully deploys worldwide in-house standards on single-solution, single-supplier Connected Enterprise compliant control infrastructure

New Ventilation-on-Demand System for Mine

BESTECH delivers energy-saving system to mining giant Vale.

EKB Deploys Modern Microbrewery Control Solution

Local Recognised System Integrator (RcSi) EKB, Hogeschool of Utrecht and Rockwell Automation combine to deliver fully featured but easy-to-use open control solution within minimal budget.

Tradebe Implements PlantPAx to Control Terminal

Suris, a system integrator, implements an open process system to control, manage and monitor the Tradebe port infrastructure, reducing operation complexity and costs

Oil Giant Improves Cybersecurity and Lowers Costs

A major oil and gas company needed a technological solution to centralize information gathering and monitor its control assets across one of California's rural valleys.

Pulsar Deploys FactoryTalk Software to Measure OEE

Italian firm developed a platform for SCADA systems specifically for measuring overall equipment effectiveness in the tissue converting industry.

PlantPAx Slashes Engineering Efforts at ProLabNL

PlantPAx, deployed by ProMotion BV at leading Dutch oil and gas test facility, eclipses performance and flexibility of widely available incumbent process control solution.

NAFTA a.s. Replaces Multi-Vendor Solution

Leading Slovak natural gas storage company deploys company-wide Allen-Bradley control infrastructure and sees flexibility and ease of use increase.

Tissue Industry Converting Solution Developed

New machine delivers performance improvements and data capabilities that move it and the company into The Connected Enterprise.

Project Restores Fish Migration, Generates Power

Tacoma Power built an automated fish collection facility and powerhouse that allows fish to migrate and generates an additional 3.6 megawatts of hydropower.

Online Wellness Retailer iHerb Doubles Throughput

Online retalier iHerb expanded its inventory and order-fulfillment operations by implementing a pick-to-order system to help automate and speed up manual-labor-intensive processes.

Explosives Control System Upgrade Under Control

A leading explosives manufacturer in Australia upgraded its control system with an integrated solution that meets safety standards and provides manufacturing intelligence.

Mining and Metals Company Digs for Data

FactoryTalk EMI software helps focus resources during downtime events, improve asset availability.

Thurne Brings Home the Bacon Using Advanced Vision

Bacon slicing accuracy is critical in order to help ensure consistency. Thurne-Middleby Ltd. opted for a solution that paired a precision vision solution with accurate control.

VIPO Designs and Develops Automation Solution

Tyre manufacturing equipment company gets in-depth technical help to address customer need to migrate incumbent control solution over to Allen-Bradley based solution.

The Journey Toward The Connected Enterprise

Rockwell Automation implemented an enterprise-wide strategy leveraging its integrated control and information portfolio to accelerate the business value of its Connected Enterprise.

Automation Control for Powertrain Applications

Rockwell Automation and FANUC: CNC, Robot, and PAC Integration

Campari Centralizes Bourbon Production

Spirits giant Campari moved its bourbon and vodka processing and bottling operations into a new facility that includes nearly 40 tanks and three high-speed automated bottling lines.

Integrated Architecture Helps Bel Group Save Costs

New, state-of-the-art Mini Babybel facility deploys fully integrated, single-network automation, motion, safety and facilities management solution.

Desalination Plant Operates at Maximum Efficiency

The Soreq plant is the world's biggest seawater desalination plant. At the heart of its operations is a PlantPAx® process control system.

Biopharmax Saves Time And Effort With a DCS

Advanced insulin production facility, with integrated process control system, creates completely automated facility, which raises the benchmark for process operations

LBC Tank Terminal Deploys PlantPAx Solution

Agidens, a Rockwell Automation Recognised System Integrator, replaces obsolete control solution on one site and replaces software at another

Petroamazonas Upgrades HMI, Reduces Downtime

Petroamazonas upgraded two sites to the PlantPAx process automation system, immediately reducing in downtime. Virtualization cut capital expenditures by 70 percent.

Unique Program Creates In-House Experts

Manufacturing giant gains customized, ongoing training program for electricians in plants around the world.

Volcan Mining Company Gains Integrated Control

Volcan Mining Company's uses the PlantPAx process automation system, which provides integrated control across a new facility, from crushing the raw ore to molding the silver bullion.

Nelson Pine Combines Control and Safety

Nelson Pine Industries updates its control and safety systems to an integrated system that complies with safety standards and minimises production downtime.

Peak Gold Benefits From New Process Control

Peak Gold Mine implemented an advanced process control solution that increased production and cost savings and improved environmental efficiency.

AGL Loy Yang Upgrades Mine Conveyor

AGL Loy Yang upgraded its drive and control systems to provide the additional power required to operate an extended conveyor.

Compac Sorting Equipment Stays Ahead

Compac Sorting Equipment remains competitive and improves productivity by reducing time and costs associated with engineering disparate machine components.

Hamilton City Council Meets Compliance Demands

The Hamilton City Council upgraded its water treatment plant to improve its ability to securely store, analyse and report operational data.

VIP Packaging Offers Robotic Solution

VIP Packaging delivers a new fully automated palletising, strapping and stretching line that improves productivity and adheres to occupational health and safety requirements.

Kinetix-Based Motion Infrastructure

Automated fabrication cell matches human precision and delivers significantly higher yield.

OEM Solution: Columbia Machine

Designed for non-stop operations, this high-speed palletizer is built for optimal performance, safety and flexibility.

Automatismes Girona Deploys Device Level Ring

Network architecture from Rockwell Automation provides higher security and faster response in automation processes for compound feed mills.

Metalquimia Deploys Integrated Architecture

Food industry machine builder commissions Automatismes Girona, S.L. (AUGI) to implement advanced control and information system to control and supervise its most innovative project.

Biopharmaceutical Firm Cuts Process Time in Half

Company boosts number of batches produced by 56% and helps ensure quality and compliance by automating batch record-keeping away from a paper-based system and using a modern MES.

Monsanto Increases Capacity and Improves Quality

Monsanto consolidated three seed-conditioning facilities into one new facility to meet rising production demands. The company wanted new, state-of-the-art process control technologies.

Galvani Saves 30% in Project Costs With PlantPAx

Galvani replaces its control system with the PlantPAx® process automation system, delivering a contemporary solution and data collation and helping save 30% in project implementation costs.

Mallinckrodt Pharmaceuticals Upgrades System

Mallinckrodt Pharmaceuticals upgraded its legacy PLCs with a PlantPAx process automation system to enable plant wide multidiscipline control and information.

Intelligent Box Sizer Revolutionises eCommerce

Linkx Systems' Intelligent Box Sizer caters for multiple packaging formats, saving money, packaging space and waste.

Simple Line Integration Slashed Costs

A major consumer supplier automated its reporting process, increased plant visibility and cut expenses by enabling repeatable integration.

OEE Data Helps Global Cosmetic Maker

Global cosmetic manufacturer cuts downtime and improves production control with detailed OEE data.

Manufacturing Intelligence Helps Pharma

An injection of manufacturing intelligence in pharma process reduces losses and improves reporting.

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Case Studies

We are working with customers around the world. These examples, which can be Filtered By industry, services or products, show how we listen to their challenges and work hard to help them save money, increase productivity, improve safety, and reduce downtime.