Case Studies

View Our Latest Case Studies

We are working with customers around the world. These examples show how we listen to their challenges and work hard to help them save money, increase productivity, improve safety, and reduce downtime.

Filter & Refine

Operations Flow Smoothly After DCS Migration

Migration to a PlantPAx distributed control system helps city increase wastewater capacity, streamline control and training, and minimize overtime.

Sinhyung Reduces Commissioning Time

Sinhyung Engineering selected a single controls supplier to help meet the changing demands of its end users and create flexible, scalable machines.

Packaging Traditional Cakes, Flexibly & Carefully

Livetech implemented a secondary packaging line for Galbusera-Tre Marie, an Italian brand with a long history in bakery industry. Flexibility and delicacy were key.

Serialization Solution Helps Pharma Company

With a turnkey serialization solution, biopharma company is creating high-quality, life-saving medicines – and surpassing current and evolving regulatory requirements.

Entire Network at Geothermal Plant Modernised

Rockwell Automation modernises network at geothermal plant; delivering higher performance, easier diagnostics, enhanced data capture and more robust cybersecurity.

Chobani Uses the Latest in Control and Automation

Chobani deploys the latest control and automation technology to build a new fully automated yogurt manufacturing plant.

Hiperbaric Machines Get a Connectivity Boost

Enabled by EtherNet/IP network, the ControlLogix system helps perform remote management and maintenance tasks.

Oil and Gas: Thinking Outside the Black Box

Energy Control Technologies abandoned proprietary technologies in favor of an open-systems approach for a new turbomachinery process control solution.

Upgrade Expands Process Flexibility

Southwest Baking expanded its process flexibility and production by 5 percent with a batch system upgrade.

Servo-Driven Palletizer Delivers Versatility

Columbia Machine FL6200 palletizer features a floor-level design that combines robotic-like precision with the simplicity of a conventional system.

iTRAK Helps OEM Slash Changeover Times

Optima and Intigena realise the benefit of iTRAK coupled to modern, flexible Integrated Architecture solution from Rockwell Automation. Changeover times cut by as much as 50%.

Agile Multi-Axis Packaging Solution Created

Leading machinery supplier to the ice cream industry designs state-of-the-art packaging solution for demanding production environments.

Process Automation System Streamlines Production

New system from Rockwell Automation helps 14 disparate mining buildings operate on a single, unified control system.

New Dairy Ingredients Plant for Fonterra

Leading multinational dairy company successfully deploys worldwide in-house standards on single-solution, single-supplier Connected Enterprise compliant control infrastructure

OEM Solution: Columbia Machine

Designed for non-stop operations, this high-speed palletizer is built for optimal performance, safety and flexibility.

Monsanto Increases Capacity and Improves Quality

Monsanto consolidated three seed-conditioning facilities into one new facility to meet rising production demands. The company wanted new, state-of-the-art process control technologies.

OEE Data Helps Global Cosmetic Maker

Global cosmetic manufacturer cuts downtime and improves production control with detailed OEE data.

Manufacturing Intelligence Helps Pharma

An injection of manufacturing intelligence in pharma process reduces losses and improves reporting.

OEM Solution: Premier Tech Systems

Completely automatic machine saves space while palletizing up to 50 cases per minute.

Acadian Seaplants Grows Capacity by 40 Percent

Acadian Seaplants used EtherNet/IP MCCs to expand processing capacity with lower hardwiring costs.

OEM Solution: Trinamics

Integrated cartoner/case packer is built to withstand rugged environment - and improve machine safety and availability on chicken processing line.

OEM Solution: DJS Systems

New control system enables 20% speed improvement on servo cup counter and vertical bagger system for the disposable foodservice industry.

OEM Solution: Jomar

Updated control system helps OEM save up to 30 minutes per changeover on injection blow molding equipment.

Environmental Control Solution Revolutionised

Kennedy Automation deploys contemporary control architecture at pharmaceutical plant to create a control solution that is gaining multiple customer plaudits.

OEM Solution: Power Automation Systems (PAS)

New or existing facilities can take advantage of these innovative automated warehouse solutions to dramatically improve density and throughput.

OEM Solution: Roeslein

Innovative modular approach speeds design and delivery of aluminum can manufacturing systems.

OEM Solution: Bevcorp

For craft beverage producers and contract packagers, this cost-effective bottle filler makes high-volume rotary filling a viable option.

OEM Solution: MGS Machine

Efficient and serialization-friendly, this continuous motion cartoner meets pharmaceutical niche for bottle, tube or blister applications.

OEM Solution: Precision PMD

Versatile. Energy efficient. Take a look at this servo-driven denester for food packaging.

OEM Solution: Accraply

These space-saving machines speed changeover for roll-fed labeling and shrink-sleeve labeling applications.

OEM Solution: American Packaging Machinery (APM)

This cost-effective shrink-wrapping system for disposable dinnerware delivers a consistent and attractive shelf-ready package.

OEM Solution: Autotec Engineering

In-mold labeling equipment provides plastic processors with energy-efficient solution that meets exacting end-user requirements.

OEM Solution: Drake

For sausage, cheese sticks and other cylindrical food, make this autoloader part of your packaging line.

OEM Solution: Graphic Packaging International

Compact reciprocating vacuum placer offers accuracy, flexibility and speed for pick and place packaging applications in a continuous motion environment.

OEM Solution: Product Handling Concepts

Convert your manual cleaning wipes packaging application to an automated system with this canister loader.

OEM Solution: Weiler Labeling System

For high-speed serialization applications, this pressure sensitive label head can deliver new levels of efficiency and flexibility.

OEM Solution: Combi Packaging Systems

The Ergopack hand packing station offers a robot-assisted option to minimize human intervention in difficult or hazardous packing tasks.

ASI Optimizes Data Collection

ASI optimizes data collection and reporting of medical device manufacturing process, with Automated Control Concepts to gain manufacturing intelligence through Rockwell Automation.

OEM Solution: AFA Systems

Integrated cartoner and robotic case packer optimizes changeover time - and energy efficiency on powdered milk packaging line.

OEM Solution: C&M Conveyor

Computer inventory management system (CIMS) coordinates plant-wide material delivery completely automatically or semi-automatically.

OEM Solution: Forpak

Ideal for larger food products, such as pizza, this stacker helps ensure the right count at a rate of 80 pieces per minute.

OEM Solution: TechniBlend

Automated blending system delivers new level of efficiency and flexibility to carbonated beverage plants.

Plant Optimizes with Production Intelligence

A colorant plant used software-driven insights to improve operator decision making and reduce troubleshooting times from days to minutes.

Production Intelligence Helps Pastry Company

Country Maid gains production intelligence to meet demand for hand-braided pastries, partnering with Interstates Control Systems to improve efficiency with our process solutions.

Production Intelligence Helps Pastry Company

Country Maid gains production intelligence to meet demand for hand-braided pastries, partnering with Interstates Control Systems to improve efficiency with our process solutions.

Ecologia and Cougar Conquer Contamination

Leading environmental contractor leverages Rockwell Automation hardware, Cougar Automation knowledge and WIN-911 communication solution

King's Hawaiian Standardizes on a Common Network

Common Network and Integrated Architecture Ease Integration and Data Sharing Between All Machines

Manufacturing Intelligence Increases OEE Accuracy

Manufacturing intelligence increases accuracy of OEE data for a cement manufacturer by providing automatic data collection and real-time reporting.

HVAC System for the Oil and Gas Industry

A leading-edge HVAC system for an oil sands project increases profitability, streamlines the supply chain and improves troubleshooting and maintenance.

Wild Turkey Preserves Quality with Batch

Wild Turkey Bourbon preserves quality with high-tech batch and sequence management for increased control and access to information.

Medical Device Maker Goes Paperless

Manufacturing intelligence strategy ties together multiple data sources to deliver regulatory and real-time operations reports for a medical device maker.

VMI Increases Speed, Precision and Safety

VMI, a tyre industry machine builder, doubles speed and gains multiple performance benefits with servo and linear technology.

Gas Platform Meets Performance, Safety Needs

Off-shore gas extraction and production platform optimizes performance while meeting safety regulations using integrated control and safety solution.