Process Solutions

Maximize Productivity and Help Minimize Risk

We understand that you face difficult challenges in your industry to achieve your production goals, meet customer demands, and stay ahead of the competition. With more than 100 years of industrial automation experience, we offer a wide range of process solutions to meet your challenges. Our process expertise in batch, process optimization, and safety system solutions and services can help you to accomplish your goals.

Maximize Operations and Achieve High Availability

Automate Processes in Your Industry to Fit Your Requirements

Automating your processes does not have to be a “one-size-fits-all” solution to maintain critical operations in your industry. We offer a wide range of process solutions that apply methods and technology to safeguard your operations, and match your economic and performance requirements. These solutions are scalable, flexible, and easy to integrate. This helps your organization increase productivity, lower costs, reduce energy consumption, and improve safety. Our process expertise can help you improve operational effectiveness and achieve high availability.

Plant-wide Control and Optimization

Modern Distributed Control Systems

A modern distributed control system (DCS) is built using plant-wide control technologies. Today, process control, discrete control, power control, and safety control no longer have to be a choice of separate technologies. Producers can now choose to implement a plant-wide control system.

The use of common automation technologies enables seamless integration of the modern DCS with plant-floor and business systems, creating more opportunity for plant-wide optimization. This approach improves productivity, lowers energy consumption, and reduces total cost of ownership of a modern DCS. Our PlantPAx system is a key component of The Connected Enterprise, which makes all of this possible.

Learn More About Our Control Solutions

Explore Our DCS Solutions

Reduce Costs and Increase Production

Model Predictive Control and Optimization

For many operations, production and profit margins fluctuate due to material variance, equipment constraints, operator skill set, and changing environmental conditions. Our model predictive control (MPC) technology leverages the Pavilion8® software platform. This technology is an intelligence layer on top of basic automation systems that continuously drives the plant to achieve multiple business objectives.

Our MPC-based solutions include built-in controller performance metrics. Key indicators such as utilization, time-at constraints, and deviation from target are monitored. These metrics allow product quality, production, and efficiency to be measured directly against MPC utilization and performance.

Learn More About Our MPC Solutions

Rockwell Automation garners the most first-place "Best in Control" wins.

Rockwell Automation garners the most first-place "Best in Control" wins.

Mitigate Hazards and Risks

Process Safety Solutions for Your Industry

The protection of personnel, processes, and the surrounding environment remains a significant part of any automation strategy. Our technology is used in safety and critical control processes in industries throughout the world. We can help you select a standalone or integrated process safety system based on required Safety Integrity Level (SIL) and your project requirements.

Explore Our Process Safety Solutions

Learn About Our Safety Instrumented Systems

Reduce Cost, Time, and Risk

Automate a Batch Control System

Your diverse batch processing needs require flexibility and reliability to manage workflows and recipes. Our batch solutions are tailored to meet your business and production goals.

Discover Your Batch Solution

How May We Help You?

Rockwell Automation and our partners offer exceptional knowledge to help design, implement, and support your automation investment.

Digitise & integrate your process solutions

Integrated digital DCS – single platform, multi-applications & multi-level capabilities

Read our new publication to discover how our customers have realised significant benefits through the digitalisation of their production processes.

The eBook covers multiple applications, markets and project methodologies, all addressing vital industry demands:

  • Product variability
  • Upgrading legacy solutions
  • Easier expansion, greater protection and greater process agility
  • Industry legislation

The publication also highlights how significant additional benefits have been realised, thanks to the value of the real-time operational data made available by our open, scalable and fully integrated process and automation solutions.

Download our digital process solutions eBook.