A variable frequency drive (VFD) can be used to control multiple motors in some applications provided the right design considerations are made and appropriate protection is provided for each motor.
This offers several advantages such as lower cost, reduction in panel space and reduced control complexity.
If the application falls within these specific conditions – and each motor can operate at the same speed and can accommodate a VFD as a single point of failure – the next step is to review design considerations and to select the right components. The VFD must be sized properly, and each motor needs protection. The following guidelines are recommended:
In multiple motor applications, NEC §430, part III, requires individual motor overload protection, which is (thermal) overload function, on the load side of a VFD.
This is required because a VFD can only sense its total connected load and cannot sense which individual motor is drawing high current. Therefore it cannot provide appropriate overload protection.
There are many applications that use multiple motors of the same capacity operating in parallel at the same speed. Here is the opportunity to ask:
Not all types of overload protection devices are suitable for application at the output of a VFD. Due to the PWM voltage pulses and surge impedance of the motor, reflections of the voltage pulses occur at the terminals of the motor. Their amplitude is dependent upon:
Here are some challenges for overload protection devices at the output of VFDs:
It is recommended to restrict the cable length between the MPCB and the motor below the maximum permissible (“critical”) cable length at which the reflected voltage phenomena is fully developed.
Using one VFD to control multiple motors, with the right design considerations, helps reduce the cost, footprint and control complexity of your application.