FactoryTalk Optix: Condition Monitoring Dashboards

FactoryTalk Optix HMI faceplates for condition-based maintenance (CBM), for Dynamix 1444. - [Implementation time: 30 minutes]

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What is this for?

Used to visualize vibration and temperature (taken at the same measurement point) and to manage the corresponding alarms.

General Characteristics

This development includes the following:

Program configuration in Studio 5000
HMI screen setup in FactoryTalk Optix

Advantages:

Provides an initial reference for condition monitoring developments of rotating machines
Enable monitoring of the system, even remotely.

Limitations/Disadvantages

It is limited to acceleration and temperature readings acquired through the Dynamix 1444

Is this useful for me?

If you need to implement a panel to monitor the vibration and temperature of rotating machines

Application Areas - It can be applied in condition-based monitoring environments for rotating machines.

Downloads

Please note: You will need to agree to the Terms & Conditions for each download.

Download files ›

Need Help?

If you need help with an application or have feedback from the Innovation Center, please contact us.

How to get it working?

Requirements: products, tools, prior knowledge.

Hardware

Any Logix Controller
Any Optix Panel or PC
Dynamix 1444

Software

Studio 5000 (the program was developed in version 38)
FactoryTalk Optix (application developed using version 1.6)

Knowledge

Basic knowledge of programming and configuration in:
- Studio 5000
- Factorytalk Optix
- Vibration Analysis

Implementation Guide

Step 01

Studio 5000 Program

Step 1.1
Step 1.2
Step 1.3
Step 1.4
Step 1.5

Open All Close All

Step 1.1

1. Extract the programs:

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Step 1.2

2. Open the Studio 5000 program

For testing this application, a CompactLogix 5380 was used.

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Step 1.3

3. Configure the 1444 module

a) Add the 1444-DYN04-01RA module

b) Configure the module personality according to the specific needs of the application.

c) We will work with a dual accelerometer 1443-ACC-AT-T, but the procedure is similar for accelerometers that include temperature measurement from other brands.

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Step 1.4

4. We will configure the AOP according to a typical centrifugal pump application, using the application document 1444-AT001 as a reference for the case ‘Pumps – Horizontal Mount’

a) Connection

b) Speed

c) HW Configuration

d) Filters

e) Overall

f) FFT

g) Bands

h) Temperature configuration

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Step 1.5

5. We will configure the alarms within the 1444 module.

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Paso 02

FactoryTalk Optix Development

Open All Close All

Step 2.1

1. Open the folder named ‘CM_Optix_rev1’ that was downloaded.

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Step 2.2

2. Inside the folder, open the FactoryTalk Optix file: CM_Optix_rev1.optix.

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Step 2.3

3. Configure the EtherNet/IP communication

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Step 2.4

4. Import the tags from the Studio 5000 program that are necessary to display whether the equipment is operating and for how long.

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Step 2.5

5. Review the hierarchy where the elements used to create the screen are displayed.

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Step 2.6

6. Verify the screens and modify them according to your specific requirements.

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Step 2.7

7. Modify the DataLoggers with the changes you want to apply.

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