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Blog | Automotive Tiers
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Tier Suppliers: It’s Time to Take Control

How Tier suppliers can meet the unprecedented demands of today’s automotive landscape – and not just survive, but thrive.

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Female engineer using a laptop to consult with a colleague in an automotive plant control room
Blog | Automotive Tiers
Recent ActivityRecent Activity
Tier Suppliers: It’s Time to Take Control
How Tier suppliers can meet the unprecedented demands of today’s automotive landscape – and not just survive, but thrive.

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For automotive Tier suppliers, demanding delivery commitments and iron-clad contracts are nothing new. But if you’re like most suppliers I have met with lately, an aggressive schedule and monetary constraints are just a backdrop to an increasing list of complex challenges that threaten profitability.

While the entire automotive landscape has felt the growing pains of an industry in transition in unprecedented times, Tier suppliers are most likely to find themselves in a strictly reactionary mode. It doesn’t have to be that way.

Thanks to advances in digital technology and the growing availability of consultative services, Tier suppliers can find ways to take more control – even in circumstances beyond their control.

Facing a New Reality

Automotive suppliers face one of the most challenging production environments in decades. And current economic and industry conditions will likely impact Tiers for years to come. Some examples?

  • Increasing inflation. After years of negligible inflation, the current rate in the U.S. – and other leading auto-producing countries – is increasing. For Tier suppliers bound by contracts that leave no room for price hikes, increased material costs must be absorbed.
  • Labor/skills shortages. For Tiers, the ongoing skills shortage is accelerating. They struggle to obtain new talent. And the talent they have is walking out the door.
  • Sporadic production cycles. Due to the unreliable supply of semiconductor chips and other materials, brand owners’ manufacturing schedules are less predictable. For Tier suppliers who must meet “just-in-time” delivery, this volatility often translates to inefficient “stop and start” production.
  • Electric vehicle (EV) evolution. To meet the demands of an industry transitioning to EVs, suppliers must often reinvent their business. But while they want to invest in R&D to do so, current economic stresses are rerouting their investments.  
  • Vertical integration of the supply chain. Scarred by recent supply chain issues, automakers are reassessing what is core to their business and better handled in-house – and what should be outsourced to suppliers.
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Moving Toward a Proactive Response

While the challenges facing Tier suppliers are universal, your most effective response is likely as unique as your organization. So exactly how do you proactively navigate within this environment – and steer your organization toward success?

The answer typically involves taking a long, hard look at your operation to identify ways to drive more efficiency and responsiveness across your enterprise. And you might be surprised to learn that an automation provider can often deliver not only technology – but consultative services designed to pinpoint the best opportunities for success.

In fact, we’ve found that our most impactful engagements with Tier suppliers begin with results-driven conversations focused on the most compelling challenges they face, whether its worker training, production scheduling, quality – or overall equipment effectiveness (OEE).

Digital Technologies that Make an Impact

What issues can an automation provider help you uncover? For many Tier suppliers, manual processes are a key obstacle impeding manufacturing flexibility and on-time delivery.

For example, one Tier supplier we worked with relied on paper-based systems – and had no real-time visibility into many key performance indicators (KPIs). As part of their transformation to digital operations, they implemented an IIoT platform that enables real-time performance, workflow and planning dashboards.

The IIoT platform not only delivers real-time KPIs and visibility into current bottlenecks and other performance issues. It can also apply artificial intelligence (AI) to optimize workforce scheduling – based on performance analytics.

And IIoT platforms combined with digital tools, like augmented reality (AR), can improve worker training for Tiers – and quickly build needed skills.

The Beauty of a Cloud-Hosted MES

Of course, as the supply chain becomes more competitive and complex, Tier suppliers need better ways to manage overall production and quality, contain costs – and improve responsiveness to changing requirements. But unfortunately, many Tier suppliers have a proliferation of disparate systems on the plant floor – and no easy way to access the contextualized information they need to improve performance.

That’s where a manufacturing execution system (MES) can make an impact. An MES integrates plant-floor production and ERP systems – and captures and unifies a wealth of data to provide timely visibility to key performance issues. MES solutions also enforce specified production processes and standards – and coordinate activities throughout a plant to keep orders on track and assets performing optimally.

And unlike traditional on-premise MES solutions, this cloud-hosted, software as a service (SaaS) platform delivers the capabilities you need without customization – or additional engineering or IT resources. Originally designed by an automotive supplier, the configurable platform is specifically attuned to your requirements – and helps deliver not only a quality product, but the data carmakers require.

These are just a few of the ways Tier suppliers are driving more business success today – and preparing for the future. Is it time to start the conversation with your automation provider?

Learn more about Tier supplier solutions.

Published May 25, 2022

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Tags: Automotive & Tire, Operational Excellence

Renee Pieti
Renee Pieti
Global Lead, Automotive Tier 1, Rockwell Automation
Renee Pieti has over 25 years of experience in Global Automotive Industry Development with expertise in Plant Automation.
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