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How Eli Lilly Transformed IT/OT to Get Results

Global pharma company’s well-established IT/OT cooperation is key to its cybersecurity, serialization, analytics and other digital transformation efforts.

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Magazine | Life Science
Recent ActivityRecent Activity
How Eli Lilly Transformed IT/OT to Get Results
Global pharma company’s well-established IT/OT cooperation is key to its cybersecurity, serialization, analytics and other digital transformation efforts.

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While many companies are in the midst of breaking down barriers between their IT and operational technology (OT) organizations to create smarter production operations, Eli Lilly and Co. started that process more than a decade ago.

Indianapolis-based Eli Lilly, a global healthcare leader with products marketed in 120 countries, has long fostered a willingness to continually improve and adapt digital technologies. Central to its digital transformation journey is its strong partnership between IT and OT.

Here’s a look at how this IT/OT collaboration evolved and is driving the company’s serialization, cybersecurity, analytics and other digitization efforts.

Decades-Long Journey

Eli Lilly and Co.’s path to IT/OT convergence began in the 1980s and 1990s, when the boundaries of IT and OT started to expand and overlap.

For example, IT solutions expanded from financial and data processing to address transaction-management requirements on the manufacturing floor. And process automation expanded from proprietary, stand-alone digital controllers to integrated networks running on IT hardware.

In the early 2000s, the company’s manufacturing operations experienced incidents resulting directly from conflicts, gaps and overlaps between OT and IT domains. These incidents led to issues like production stoppages and cost-overruns for solution deployments.

Initially, process automation was moved from the engineering organization to the IT organization. But leadership later realized what matters isn’t who reports to who, but rather how the teams interact.

Actions were taken to better define areas of responsibility and implement shared governance. Engineering leaders joined the IT lead team, while IT senior directors were aligned with engineering senior directors. IT also assumed responsibility for providing manufacturing network services and server support, while engineering assumed responsibility for areas like process control software and logic.

“In the last 10 to 15 years, we really have started to partner together, whether it is on life-cycle management projects and upgrades that we’re doing, or in identifying new technologies and new places where we want to move forward,” explains Dave Sternasty, vice president of corporate engineering and global health, safety and environment (HSE) at Eli Lilly. “I would say that the partnership between IT and OT is really strong and is one of the things that we see as a key to our success.”

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The Power of Collaboration

Eli Lilly has been reaping the benefits of its IT/OT collaboration since the early 2010s. For example, IT and OT collaborated to develop an understanding of industrial cybersecurity risks, a plan to mitigate immediate risks and an ongoing strategy for best-available protection.

The IT/OT partnership also helps drive the company’s global serialization program, which stewards a global solution to provide regulatory-mandated traceability for all final product units. The solution converges IT and OT domains by integrating vision systems, high-speed control, event management systems and ERP systems.

Leadership later realized what matters isn’t who reports to who, but rather how teams interact.
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“We also now are capturing a tremendous amount of data across our supply chain tied to the serialization solution,” notes Karen Harris, vice president and information officer, manufacturing and quality, Eli Lilly and Co. “And we’re really looking at ways to take advantage of that data and turn it into information to make better decisions.”

The company also is modernizing its data and analytics architecture. This involves incorporating critical capabilities such as cloud, edge storage and computing, and the Industrial Internet of Things (IIoT).

“We’re really at the crux of shop-floor data and the integration of IT/OT information at the shop-floor layer, and being able to turn that data into information to make better decisions whether that be on the shop floor or in our labs,” Sternasty says.

What’s Next?

The pharma company expects it will take at least 10 years to fully realize its digital-transformation vision across its major sites. This includes an aspirational goal of having a predictive plant by 2023.

To help with technology implementations both at the strategic and execution levels, the company engages its core collaborators like Rockwell Automation and its Strategic Alliance Partner Microsoft, among others. It also is putting a focus on hiring and developing workers who are digitally empowered.

And of course, continuing to develop and build on the strong partnership between IT and OT will continue to be central to the company’s digital transformation.

“We’ve had this relationship in place for years,” Harris says. “And actually, it aligns with our broader Team Lily approach, where we believe it’s the cross-functional teams and cross-functional relationships that really drive success. And it’s that teamwork that helps us advance our agenda.”

Learn more about life science manufacturing solutions from Rockwell Automation.

 


The Journal From Rockwell Automation and Our PartnerNetwork™ is published by Putman Media, Inc.

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