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Emergency Stops for Machinery and Equipment Retrofit with Programmable Safety Relays

Emergency Stops for adaptation of Machines and Equipment with Programmable Safety Relays meeting requirements of Safety Standards such as ISO 13849-1 2008. - [Implementation time: 45 Minutes]
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What is this for?

The objective of this Solution is the application of Emergency Stops, meeting up to Cat4/PLe according to ISO 13849-1:2008 standards. This application can be used on machines and equipment, emphasizing that the complete safety solution must be complied with.

General characteristics

Safety function for Emergency Stops through configurable Safety Relays, meeting the requirements of ISO 13849-1:2008.

 

Advantages

  • Compliance with the main current safety standards.
  • Use of certified safety solutions.
  • Solution that enables expansions.
  • Possibility of integration with control systems through the Ethernet/IP network.
     

Limitations and disadvantages

  • The CCM Software must be updated to its latest version.
  • This solution is part of the machine compliance process; the complete compliance process must be carried out.
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Downloads

Please note: You will need to agree to the Terms & Conditions for each download.

Downloadable file ›
Legal Disclaimer Acceptance. ROCKWELL AUTOMATION WILL PROVIDE ACCESS TO ROCKWELL PRODUCTS (BEST PRACTICES, APPLICATIONS AND KNOWLEDGE) ON THE CONDITION THAT YOU ACCEPT AND COMPLY WITH THE FOLLOWING TERMS AND CONDITIONS. YOU ACCEPT AND AGREE TO BE BOUND BY THE TERMS OF THIS AGREEMENT BY DOWNLOADING, INSTALLING, COPYING, OR OTHERWISE USING PRODUCTS. IF YOU ARE ACCEPTING THESE TERMS ON BEHALF OF ANOTHER PERSON, COMPANY, OR OTHER LEGAL ENTITY, YOU REPRESENT AND WARRANT THAT YOU HAVE FULL AUTHORITY TO BIND THAT PERSON, COMPANY, OR LEGAL ENTITY TO THESE TERMS. IF YOU DO NOT AGREE TO THESE TERMS, DO NOT DOWNLOAD, INSTALL, COPY, ACCESS, OR USE THE PRODUCTS, SOFTWARE AND/OR CLOUD SERVICES. 1. Rockwell Automation retains full ownership and title to all Products and related documentation. No rights or licenses are granted other than those set forth in this Agreement. Company grants to Rockwell Automation a non-exclusive, worldwide, royalty-free, perpetual, non-revocable license to use any feedback Company provides regarding the Products, even if Company has designated the feedback as confidential. Rockwell Automation will be entitled to use the feedback without restriction or compensation to Company. 2. Company may not lease sub-lease, assign, license, sub-license or otherwise transfer any of the Products without the prior written consent of Rockwell Automation. Company may not assign or otherwise transfer access rights to the Products without the prior written consent of Rockwell Automation. Any reverse assembly, reverse engineering, decompilation, and creation of derivative works based on the Products by Company is prohibited. 3. Company acknowledges that Products provided under this Agreement are Rockwell Automation’s Confidential Information and are covered by effective or pending copyrights, patents, trademarks and/or trade secrets of Rockwell Automation, and Company agrees to maintain confidentiality by not disclosing Products or documentation to any third party without the prior written consent of Rockwell Automation and to protect the confidentiality of the Products as it would Company’s own confidential information. Company agrees that its obligation of confidentiality under this paragraph shall survive expiration or termination of this Agreement. 4. Company agrees that Products provided under this Agreement are prototypes and examples and its application and results may vary depending on each customer and project conditions. Rockwell Automation do not warranty the same results. This Agreement shall in no way be construed as a commitment by Rockwell Automation at any time to manufacture and/or offer Products for sale. There is no explicit or implicit service level agreement associated with using the Products. Rockwell Automation does not warrant that the functions contained in the Products will meet Company’s requirements. Company agrees to use all Products only in accordance with the instructions and only for the intended usages identified in the documentation. 5. EXCLUSION OF WARRANTIES AND LIMITATION OF LIABILITY. THE PRODUCTS ARE PROVIDED "AS IS". ROCKWELL AUTOMATION DISCLAIMS ANY AND ALL WARRANTIES, EXPRESS, IMPLIED OR STATUTORY, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ROCKWELL AUTOMATION EXPLICITLY DISCLAIMS ALL WARRANTIES OF NON- INFRINGEMENT AND EXPRESSLY DOES NOT WARRANT THAT THE PRODUCTS, IN WHOLE OR IN PART, WILL BE ERROR FREE OR FREE FROM SECURITY VULNERABILITIES. IN NO EVENT SHALL ROCKWELL AUTOMATION BE LIABLE FOR (i) LOST PROFITS, LOST SAVINGS, DOWNTIME, SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND, OR (ii) ANY PERSONAL INJURY, PROPERTY DAMAGE OR ENVIRONMENTAL DAMAGE ARISING OUT OF OR IN CONNECTION WITH THIS AGREEMENT, WHETHER IN AN ACTION IN CONTRACT, STRICT LIABILITY OR IN TORT INCLUDING NEGLIGENCE. 6. COMPANY AGREES TO INDEMNIFY AND HOLD ROCKWELL AUTOMATION HARMLESS FROM ALL COSTS, AWARDS, DAMAGES, EXPENSES AND FEES (INCLUDING ATTORNEYS FEES) RESULTING FROM OR RELATED TO ANY THIRD-PARTY CLAIMS (INCLUDING EMPLOYEES AND AGENTS OF COMPANY) AGAINST ROCKWELL AUTOMATION, ITS DISTRIBUTORS, AGENTS, OFFICERS, DIRECTORS OR EMPLOYEES FOR PERSONAL INJURY (INCLUDING DEATH), PROPERTY DAMAGE OR ENVIRONMENTAL DAMAGE RELATED TO OR RESULTING FROM THE USE OF THE PRODUCTS. 7. In the event a Product is exported, Company agrees to comply with all applicable United States Export Control Law and Regulations, and the applicable export control laws of other countries. This Agreement shall be governed by the laws of the state of Wisconsin. This Agreement is the complete and exclusive Agreement between Rockwell Automation and the Company, and supersedes all prior agreements, whether written or oral, relating to the Products.
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Need Help?

If you need help with an application or have feedback from the Innovation Center, please contact us.

 
 

Is this useful to me?

Application already configured with the complete monitoring system for the emergency stop function using configurable safety relays.

How can I make it work?

Requirements: products, tools, prior knowledge.

  • Hardware: Notebook and Bill of Materials
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  • Software: CCW Connected Components Workbench
 
 
 
 
 
 
 
 
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Implementation Guide

 
  1. Step 1
  2. Step 2
  3. Step 3
  4. Step 4
  5. Step 5
  6. Step 6
  7. Step 7
  8. Step 8
  9. Step 9
Open All Close All
Step 1
 

Open the CCW Software; once opened, it will display an image similar to the one below:

 
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Step 2
 

Select “Open Existing” and search for the application that was made available as “App Emergency Stop”. The location where the application is saved is selected by the user at the time of Download. After selecting the application, click “Open”.

 
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Step 3
 

After the application is loaded, click “Edit Logic” so that you can view the application logic.

 
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Step 4
 

After checking the application, simply click “Build” to evaluate whether there is any problem; once checked, the message “Build Succeeded” will be displayed.

 
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Step 5
 

After checking, click “Download” and proceed with the application download process.

 
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Step 6
 

Select the relay that is connected to the system, as shown in the image below.

 
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Step 7
 

A confirmation will be requested to complete the Download process.

 
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Step 8
 

After confirmation, it will indicate that the Download process has been completed.

 
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Step 9
 

You can evaluate your program through On-Line verification, as shown in the image below.

 
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Emergency Stops for Machinery and Equipment Retrofit with Programmable Safety Relays

Version 1.2 - June 2026

 

 
 
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