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Development of Safe Zone Applications using Laser Scanner

Develop safe zones using laser scanners and certified safety controls, ensuring ISO 13849-1:2008 compliance for robotic cells and conveyors. - [Implementation time: 30 minutes]
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On This Page:
  • What is this for?
  • Installation guide
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What is it for?

The purpose of this solution is to support the development of Safe Zone Solutions using Laser Scanner and Safety Control Systems, enabling the compliance of various machines such as Robotic Cells, Conveyors, and mobile machines.

General Features

Sizing of Integrated Safety Solutions adopting current technologies and established concepts focused on applications in discrete manufacturing industries.

 

Advantages

  • Compliance with the main current safety standards
  • Use of certified safety solutions
  • Solution enables greater production flexibility associated with safety
  • Integrated Solution between Process and Safety

 

Limitations and Disadvantages

  • Updated CCW software required
  • Laser Scanner Programming Software must be up to date
  • This is a standard sizing; installation definitions, input/output capacities, and safety classifications must be determined later

 

 

Downloads

Please note: You will need to agree to the Terms & Conditions for each download.

Download files ›
Legal Disclaimer Acceptance. ROCKWELL AUTOMATION WILL PROVIDE ACCESS TO ROCKWELL PRODUCTS (BEST PRACTICES, APPLICATIONS AND KNOWLEDGE) ON THE CONDITION THAT YOU ACCEPT AND COMPLY WITH THE FOLLOWING TERMS AND CONDITIONS. YOU ACCEPT AND AGREE TO BE BOUND BY THE TERMS OF THIS AGREEMENT BY DOWNLOADING, INSTALLING, COPYING, OR OTHERWISE USING PRODUCTS. IF YOU ARE ACCEPTING THESE TERMS ON BEHALF OF ANOTHER PERSON, COMPANY, OR OTHER LEGAL ENTITY, YOU REPRESENT AND WARRANT THAT YOU HAVE FULL AUTHORITY TO BIND THAT PERSON, COMPANY, OR LEGAL ENTITY TO THESE TERMS. IF YOU DO NOT AGREE TO THESE TERMS, DO NOT DOWNLOAD, INSTALL, COPY, ACCESS, OR USE THE PRODUCTS, SOFTWARE AND/OR CLOUD SERVICES. 1. Rockwell Automation retains full ownership and title to all Products and related documentation. No rights or licenses are granted other than those set forth in this Agreement. Company grants to Rockwell Automation a non-exclusive, worldwide, royalty-free, perpetual, non-revocable license to use any feedback Company provides regarding the Products, even if Company has designated the feedback as confidential. Rockwell Automation will be entitled to use the feedback without restriction or compensation to Company. 2. Company may not lease sub-lease, assign, license, sub-license or otherwise transfer any of the Products without the prior written consent of Rockwell Automation. Company may not assign or otherwise transfer access rights to the Products without the prior written consent of Rockwell Automation. Any reverse assembly, reverse engineering, decompilation, and creation of derivative works based on the Products by Company is prohibited. 3. Company acknowledges that Products provided under this Agreement are Rockwell Automation’s Confidential Information and are covered by effective or pending copyrights, patents, trademarks and/or trade secrets of Rockwell Automation, and Company agrees to maintain confidentiality by not disclosing Products or documentation to any third party without the prior written consent of Rockwell Automation and to protect the confidentiality of the Products as it would Company’s own confidential information. Company agrees that its obligation of confidentiality under this paragraph shall survive expiration or termination of this Agreement. 4. Company agrees that Products provided under this Agreement are prototypes and examples and its application and results may vary depending on each customer and project conditions. Rockwell Automation do not warranty the same results. This Agreement shall in no way be construed as a commitment by Rockwell Automation at any time to manufacture and/or offer Products for sale. There is no explicit or implicit service level agreement associated with using the Products. Rockwell Automation does not warrant that the functions contained in the Products will meet Company’s requirements. Company agrees to use all Products only in accordance with the instructions and only for the intended usages identified in the documentation. 5. EXCLUSION OF WARRANTIES AND LIMITATION OF LIABILITY. THE PRODUCTS ARE PROVIDED "AS IS". ROCKWELL AUTOMATION DISCLAIMS ANY AND ALL WARRANTIES, EXPRESS, IMPLIED OR STATUTORY, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ROCKWELL AUTOMATION EXPLICITLY DISCLAIMS ALL WARRANTIES OF NON- INFRINGEMENT AND EXPRESSLY DOES NOT WARRANT THAT THE PRODUCTS, IN WHOLE OR IN PART, WILL BE ERROR FREE OR FREE FROM SECURITY VULNERABILITIES. IN NO EVENT SHALL ROCKWELL AUTOMATION BE LIABLE FOR (i) LOST PROFITS, LOST SAVINGS, DOWNTIME, SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND, OR (ii) ANY PERSONAL INJURY, PROPERTY DAMAGE OR ENVIRONMENTAL DAMAGE ARISING OUT OF OR IN CONNECTION WITH THIS AGREEMENT, WHETHER IN AN ACTION IN CONTRACT, STRICT LIABILITY OR IN TORT INCLUDING NEGLIGENCE. 6. COMPANY AGREES TO INDEMNIFY AND HOLD ROCKWELL AUTOMATION HARMLESS FROM ALL COSTS, AWARDS, DAMAGES, EXPENSES AND FEES (INCLUDING ATTORNEYS FEES) RESULTING FROM OR RELATED TO ANY THIRD-PARTY CLAIMS (INCLUDING EMPLOYEES AND AGENTS OF COMPANY) AGAINST ROCKWELL AUTOMATION, ITS DISTRIBUTORS, AGENTS, OFFICERS, DIRECTORS OR EMPLOYEES FOR PERSONAL INJURY (INCLUDING DEATH), PROPERTY DAMAGE OR ENVIRONMENTAL DAMAGE RELATED TO OR RESULTING FROM THE USE OF THE PRODUCTS. 7. In the event a Product is exported, Company agrees to comply with all applicable United States Export Control Law and Regulations, and the applicable export control laws of other countries. This Agreement shall be governed by the laws of the state of Wisconsin. This Agreement is the complete and exclusive Agreement between Rockwell Automation and the Company, and supersedes all prior agreements, whether written or oral, relating to the Products.


Need Help?

If you need help with an application or have feedback from the Innovation Center, please contact us.

 

Is this useful for me?

Sizing performed considering a Laser Scanner, Programmable Relay CR30, and direct start drives, which can also be done with Inverters or Servo Drives.

How can I make it work?

  • Hardware: Standard computer or notebook and bill of materials.
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  • Software: CCW Connected Components Workbench and laser scanner programming software.
 
 
 
 
 
 
 
 
 

Installation guide 

To implement, please follow the steps below.

 
 
 
  • Workflow step by step icon

    Step 01

     

    Connect as shown below:

     
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    development-of-safe-zone-applications-using-laser-scanner_Picture3.png

     
  • Workflow step by step icon

    Step 02

     

    Configure the Laser Scanner by opening the software and connecting.

     
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    development-of-safe-zone-applications-using-laser-scanner_Picture5.png

  • Workflow step by step icon

    Step 03

     

    Configure the Laser Scanner according to the process below.

     
    development-of-safe-zone-applications-using-laser-scanner_Picture6.png

    development-of-safe-zone-applications-using-laser-scanner_Picture6.png

    development-of-safe-zone-applications-using-laser-scanner_Picture7.png

    development-of-safe-zone-applications-using-laser-scanner_Picture7.png

     
  • Workflow step by step icon

    Step 04

     

    Download the Laser Scanner programming; after completion, the following message will be displayed.

     
    development-of-safe-zone-applications-using-laser-scanner_Picture8.png

    development-of-safe-zone-applications-using-laser-scanner_Picture8.png

  • Workflow step by step icon

    Step 05

     

    Open CCW to download the APP.

     
     
    development-of-safe-zone-applications-using-laser-scanner_Picture9.png

    development-of-safe-zone-applications-using-laser-scanner_Picture9.png

  • Workflow step by step icon

    Step 06

     

    Select “Open Existing” and find the application provided as “SafeZoneApp.ccwsln”.
    The location where the application is saved is chosen by the user during download.
    After selecting the application, click “Open”.

     
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    development-of-safe-zone-applications-using-laser-scanner_Picture10.png

     
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    development-of-safe-zone-applications-using-laser-scanner_Picture11.png

  • Workflow step by step icon

    Step 07

     

    After loading the application, click “Edit Logic” so you can view the application logic.

     
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    development-of-safe-zone-applications-using-laser-scanner_Picture13.png

  • Workflow step by step icon

    Step 08

     

    After verifying the application, just click “Build” to check for any issues. Once verified, the message “Build Succeeded” will appear.

     
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  • Workflow step by step icon

    Step 09

     

    After verification, click “Download” and proceed with the application download process.

     
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    development-of-safe-zone-applications-using-laser-scanner_Picture15.png

  • Workflow step by step icon

    Step 10

     

    Select the relay connected to the system as shown below.

     
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    development-of-safe-zone-applications-using-laser-scanner_Picture16.png

  • Workflow step by step icon

    Step 11

     

    A confirmation will be requested to finalize the download process.

     
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    development-of-safe-zone-applications-using-laser-scanner_Picture17.png

  • Workflow step by step icon

    Step 12

     

    After confirmation, you will be notified that the download process is complete.

     
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    development-of-safe-zone-applications-using-laser-scanner_Picture18.png

  • Workflow step by step icon

    Step 13

     

    You can evaluate your program through Online verification as shown below (illustrative image of the monitoring solution).

     
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Development of Safe Zone Applications using Laser Scanner

Version 1.0 - November 2025

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