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At the "Edge" of Industrial Manufacturing

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A person standing on the edge of a cliff.

Conversations on digital transformation often lead to ideas and concepts that are assumed to be common knowledge; it's easy to think that edge, distributed, and cloud computing are universally understood concepts in industrial manufacturing. However, I suspect this is far from reality, and reflecting on the nuances may be the key to unlocking the value and shaping the future of data-driven industries.

Better Decisions Need Real-Time Data.

Picture a critical conveyor belt controlling the flow of raw material at an essential stage of your process. Imagine if it could alert you by signaling its wear and tear before a significant breakdown. At the source, you may have access to sensors (such as acoustic, vibration, and more) and historical data or a baseline on the normal operating conditions. To make this helpful, you must collect, organize, preprocess, and analyze the data for abnormal behavior. Here's where an edge computing device helps you process all this data at the source (the conveyor). The outcome of this is an alert that triggers predictive maintenance, ensuring the rapid rectification of machinery issues. This instantaneous feedback loop is pivotal in averting costly downtimes.

Data Traffic Dilemma

While revolutionary, cloud computing requires transferring vast amounts of data to centralized servers for additional processing. For instance, in quality control, delays are inevitable if cameras send data to distant servers for analysis. However, with edge computing, these cameras, often aided by AI algorithms, can determine product quality immediately on-site, eliminating delays or wastage. While the cloud offers centralized storage and scalable processing power, edge computing promises speed and immediacy.

Cloud Meets Edge

Distributed computing blends the strengths of both cloud and edge processing. It's working as a team: Edge devices handle immediate tasks on-site, like a quick decision-maker, while the cloud manages heavy-duty analysis and storage, like a deep thinker. Together, they ensure that data is processed efficiently locally and globally, optimizing the entire system.

Guard what matters

Data breaches are the nightmares of the digital world. With edge computing, especially in sensitive sectors like pharmaceutical manufacturing, data remains within the premises, enhancing its security. Distributed computing further bolsters this by decentralizing potential failure points, making it harder for breaches. While the cloud offers the advantage of vast storage and remote accessibility, the local nature of edge and distributed computing provides tighter control and security.

While cloud computing is a monumental shift in how industries operate, the nuanced capabilities of edge and distributed computing are setting new benchmarks. The delicate balance and interplay between these systems are not just technological solutions —they come with the ability to rethink the essence of efficient, secure, and progressive manufacturing.

More ideas and resources for you to explore:

Scalable Computing
https://www.rockwellautomation.com/en-us/capabilities/industrial-automation-control/scalable-computing.html

Rediscover What's Possible in Your Smart Machines with Edge Computing
https://www.rockwellautomation.com/en-us/company/news/blogs/rediscover-what_s-poss ible-in-your-smart-machines-with-edge-comp.html

Understand the computing landscape and SaaS
https://www.rockwellautomation.com/en-us/company/news/blogs/saas-cloud-manufacturing.html

Published October 10, 2023

Topics: Software

Andrew D'Souza
Andrew D'Souza
Director, Software and Control for Latin America
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