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eBook

Stretching Goals with Yield Optimization in Baking

How baking manufacturers are incorporating data into their decision-making
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The data-driven approach to yield

Creating a holistic view of your industrial bakery operations starts by enriching OEE and other high-level measurements. Explore how to leverage the wealth of data from equipment, devices and systems to improve visibility, accurately target problem areas and identify scalable solutions to support your yield optimization efforts.


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increasing performance
Maximizing Analytics

While many executives want to use this data for AI/Ml driven analyses that can help improve yield, the reality is that a third of data goes unused1. Using data more effectively unlocks new paths to efficiency and savings like pinpointing loss to the machine level and maximizing yield from existing equipment.

1 "Eighth Annual State of Smart Manufacturing Report” Rockwell Automation

production line of bottles
Moving Beyond OEE

OEE provides valuable insights into where inefficiencies might be hiding. However, its view is often centered on machinelevel issues, and doesn’t capture wider performance variations that can occur between shifts, production lines, product types, or facilities. To truly improve yield, bakeries need a broader, more integrated perspective.

factory vehicle
Baking Solutions

From batch quality and packaging to DataOps, Rockwell Automation and our partners have a range of solutions for every facet of operations. We also enable autonomous production with solutions that provide closed-loop control and eliminate manual intervention.

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Real results
from our yield optimization solutions

23%

Reduction in mix time through a PlantPAx Process Automation System to deliver plant-wide process control  (Country Maid)

2x

Capacity by creating an integrated architecture system allowing for 180,000 pounds of more bread to be made per day (King’s Hawaiian)

100%

inspection rate through machine vision in which real-time alerts were sent based on the observations

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Stretching Goals with Yield Optimization in Baking

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Learn how our digital solutions for yield optimization help you reduce waste, lower costs, increase efficiencies and improve consistency.

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Ready to design your yield optimization strategy?

Our consultants can help.

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