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New Capacity

From planning to commissioning, our expertise in next-generation factories ensures the creation of resilient, agile, and sustainable new capacity footprint.
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Experts in Industrial Automation and Digital Transformation for New Manufacturing Facilities

Constructing the factory of the future—whether as part of a greenfield project to establish a new manufacturing footprint or an expansion project to enhance it—requires a fundamentally different approach. This approach allows you to reimagine not only the facility itself but also how the equipment and processes within its walls work together to positively impact your customers and build a competitive advantage for your business.

As the world's largest pure-play industrial automation and digital transformation company, we excel in shaping the future of industrial operations. Our extensive experience and expertise ensure the success of your project. We will support you from the initial planning stages through commissioning and beyond, ensuring your new capacity meets your company's goals.

3 new greenfield & plant expansion ideas
Upcoming
On-Demand
3 new greenfield & plant expansion ideas
Webinar
Greenfield project? Reshoring? Expanding plant capacity? See how connected technologies in your industrial control system improve productivity and ROI...
Date: May 21, 2025
Time:10:00 A.M. Central Daylight Time
Duration: 60 Minutes
Language: English
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Real-time production, process and power insights
Real-time production, process and power insights
Capability
Capability
Real-time production, process and power insights
Our industrial control system integrates process and power control. Reduce design time, capital and operational costs. Get real-time production data in one HMI.
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Planning a Greenfield or Plant Expansion Project?
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Planning a Greenfield or Plant Expansion Project?

Combining process, power and motor control on a single platform helps accelerate your speed to market, uptime, energy savings and return on investment. 

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Solutions that deliver value where it matters most

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Faster Time to Market

We leverage our partner ecosystem, integrated project approach, and advanced technologies such as simulation to optimize your schedule from initial planning through startup and commissioning. This ensures you begin production sooner and accelerate your return on investment.

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Operational Productivity

How can we ensure that your new facility performs, and continues to perform, at or above production capacity? From day one, we focus on implementing systems and solutions that not only help you achieve maximum production capacity today but also enable you to adapt and expand in the future.

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Workforce Enablement

We will assist you in identifying tasks suitable for automation while integrating technology to simplify the experience for your workers. This ensures that the right tools and talent are in place to operate, maintain, and optimize your operations.

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Sustainable Operations

You are constructing a new facility designed to operate for years, if not generations. By prioritizing your sustainability goals from the outset, you can ensure that your plant consistently operates at peak efficiency, with reduced waste,  energy, and water consumption. 

How can we help you with new industrial capacity?

Discover how our integrated team of automation and digital transformation experts and partners can help you build and optimize your next generation industrial footprint.

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Creating Value Across the Project Lifecycle

Rockwell Automation delivers value at every stage of a new capacity project—from designing and simulating your production system to emulating and debugging your system for rapid commissioning, and finally, to operating and maintaining your facility to ensure sustained performance.

This CONNECTED APPROACH drives simplification and innovation into your factory of the future, ensuring that your operations run smoothly and efficiently over the long term. 

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Committed to your success

When you choose to partner with Rockwell Automation for new or expanded operations, we support you every step of the way. We leverage our ecosystem of trusted partners, who collaborate on large projects daily, to reduce your risk and align with your goals of producing more high-quality products every hour, every shift, every day.

Integrate and align
across the entire project

Engage and coordinate 
with key players

Combine and simplify 
the delivery model

To bring the value 
that impacts your business

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Case Studies

Achieving the Seemingly Impossible
Achieving the Seemingly Impossible
Case Study
Case Study
Achieving the Seemingly Impossible
How Alpha Automation and Rockwell Automation helped Greenfield Global with commissioning a new plant under difficult circumstances.
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New Wheat Protein Facility Increases US Supply
New Wheat Protein Facility Increases US Supply
Case Study
Case Study
New Wheat Protein Facility Increases US Supply
Kice Industries supports greenfield build of Amber Wave facility – the largest wheat gluten facility in North America.
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Digital Twin Simulation Verifies Expansion Needs
Digital Twin Simulation Verifies Expansion Needs
Case Study
Case Study
Digital Twin Simulation Verifies Expansion Needs
Salas O'Brien uses Arena® and Emulate3D™ to test potential system upgrades and accurately forecast investment required for food and beverage client.
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Dong-A ST Builds New cGMP-compliant Smart Factory
Dong-A ST Builds New cGMP-compliant Smart Factory
Case Study
Case Study
Dong-A ST Builds New cGMP-compliant Smart Factory
Dong-A ST, has opened a new plant in Songdo, Incheon, Korea to meet excess production capacity and its global expansion strategy.
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Wonderful Pistachios Meets Global Demand With Food Production Facility
Wonderful Pistachios Meets Global Demand With Food Production Facility
Case Study
Case Study
Wonderful Pistachios Meets Global Demand With Food Production Facility
Wonderful Pistachios built a new production facility to meet demand. With a control system from Rockwell Automation, the facility produces 5.6 million pounds daily.
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Meati Foods Grows Sustainability with Innovation
Meati Foods Grows Sustainability with Innovation
Case Study
Case Study
Meati Foods Grows Sustainability with Innovation
Mushroom-root protein producer collaborates with Cybertrol Engineering to put efficient commercial production on the fast track.
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Talk to Rockwell Automation about new capacity

Let our highly experienced team of industry, automation, and digital transformation experts show you how we can simplify the journey to your factory of the future.

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