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Chemical Process Control Systems

Asset Performance and Regulatory Compliance for the Chemical Industry

Need A More Flexible Chemical Production Solution?

We’ve seen the global demand for chemical products grow, and with that growth comes new business challenges and demands. Most chemical producers are faced with volatility in the cost of feedstock, a complex regulatory environment, and an aging infrastructure. To make things more difficult, the volume of knowledgeable and skilled workers is shrinking. Not easy scenarios to navigate.

We can guide you through these instances. Whether it be reviewing your process control system, upgrading your legacy systems, or getting the most from the data you generate, we can advise you and help keep you competitive in this dynamic industry. Not sure where to start? Then, check out this eBook and video about The Connected Chemical Plant. They may help you prioritize your current needs.


Chemical Process Control Solutions

Process Control

Drive better asset utilization and quality. Empower your limited resources to reach your business objectives through the right technology and domain expertise.

Batch Control

Manage recipes and workflows more efficiently with our batch chemical process. Gain access to critical production information to improve cycle-time and quality.

Modernize Your DCS

Minimize downtime and maximize operations success. We have delivered numerous migration FEED studies and helped many customers migrate to more modern solutions. We can help you select the best technology and build a system that is compliant with your local regulations.

Consulting and Integration

Our staff brings a combined 2000 years of chemical industry consulting experience. We can help you achieve your business goals.

Information Solutions

Empower your organization to make informed decisions. Securely connect assets to collect, analyze, and aggregate critical business data with chemical manufacturing software.

Process Safety Systems

Protect your people, critical assets, and the environment with our Safety Instrumented Systems (SIS).

Intelligent Motor Control

Unlock the value of Premier Integration of Drives, Motor Control Centers, and Intelligent Electrical Devices (IEDs). Gain full insight into both your process and electrical systems.


Chemical Process Control for Improved Operations

Open communication platform. Real-time information. Scalable for small and large plants. Are these your big three? Then, PlantPAx, the modern DCS, may be the system you’re looking for.

Our PlantPAx DCS gives you more information about the equipment and the operator performance. This can help with downtime, throughput, and quality issues. More benefits of this solutions are:

  • Solutions ranging from single unit to enterprise-wide systems
  • Comply with ISA-88 complete with recipe IP protection
  • Automate manual operations to reduce variation
  • Create repeatable and controlled operations that maximize asset utilization
  • Manage recipes and procedures so you can focus on yield, throughput, and quality
  • Procedural models which allow you to improve traceability, reporting, and approval control
Learn more about PlantPAx Modern DCS Learn more about Batch Systems Control

Scalable Model Predictive Control

Pavilion8® modular software platform is the foundation for our industry-specific solutions. This software platform includes modules to control, analyze, monitor, visualize, warehouse, and integrate, and combines them into high-value applications. Scalable, flexible, and easy to integrate with existing business and plant infrastructure, Pavilion8 is better than alternative technologies.


How to Plan and Implement a DCS Migration

Minimize Your Downtime and Maximize Your Success

Most chemical producers feel overwhelmed by the thought of a DCS migration. Well, it doesn’t have to be that bad. Of course, we will help you plan, implement, and test your new system. But, you can benefit from the knowledge we’ve gained by helping thousands of other companies do similar projects. We’ve helped our customers migrate from legacy DCS, PLC, and single-loop controller systems.

We can also help with:

  • Installed base assessment
  • Information and reporting needs
  • Networking and cybersecurity reviews
  • BPCS, SIS, and AC&O application audits
  • Electrical, instrumentation, and control assessments
  • Motor control and drive integration review
  • Project justification and cost estimating
  • FEED studies

Chemical Safety: Protect Your People and Processes

Are Your Safety Instrumented Systems up to Current Standards?

It’s the nature of this business. Most chemical processes present potential hazards. Some of these hazards can have an adverse effect on people, assets, the environment, or your market perception. A correctly designed, installed, and maintained safety instrumented system (SIS) can reduce that risk.

Whether you are facing an expansion, a new process, or upgrades to existing SIS, ESD, BMS, or TMC, we can help. Get the facts from an experienced functional safety certified engineer. They witness many different scenarios. So, they’re poised to offer direction on both process and machine applications. The technologies that we deploy are scalable from small to large, simplex to triplicated, and capable of up to SIL 3. We provide full lifecycle services to support you in design, build, operation, and maintenance of your chemical process safety solutions.

What Our Customers are Saying
"We are continuing to realise the many benefits that the new automated system is providing. It has met all of our key requirements by allowing us to reduce labour costs, while also improving quality control and safety. In addition, the solution has established a low base cost to run the plant over time which helps to improve our productivity and competitiveness."

Geoff Biscaya, Rigid Containers GM at VIP Packaging

How Chemical Production Solutions Can Help

Across the world and in all types of chemical plants, we help customers reduce costs, minimize downtime, and improve operations. Whether you seek to modernize your operations, optimize your energy consumption, or enhance your chemical process control, we can help.

Ready to talk to a Rockwell Automation consultant?

We offer industry expertise to help design, implement and support your automation investment.

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