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Industrial Analytics

Unlock the Power of Your Enterprise Insights

Industrial manufacturing generates huge amounts of operational data at high-speeds, but its very difficult to extract enterprise level insights from it. In manufacturing data, context is king. Without deep understanding of the underlying manufacturing processes and circumstances associated with your OT data, it’s nearly impossible to derive meaningful insights that can be integrated back into the manufacturing process for improved performance.

As further complication, industrial analytics applications often require actionable insights in near-real time. A predictive model for engine failure is only valuable if its prediction comes early enough to avoid the failure. This requires managing a high volume of information generated at the edge and delivering insights to the right person or system with low latency.

These unique challenges make it critical to take an analytics approach specifically tailored for manufacturing to accelerate business outcomes. Our strategic analytics approach and full-stack capabilities accelerate your time to value by simplifying the practice of data science, extending insights to drive action in real time, and enabling flexibility at enterprise scale.

Digital Transformation at Norbord Improves Productivity
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Case Study
Digital Transformation at Norbord Improves Productivity

Norbord teamed with Rockwell Automation to help work with the realities of its business and provide a more holistic perspective throughout their entire journey.

Read Now

World-class Organizations are Raising the Bar with Industrial Analytics

Beverage bottle

$2.5M

Increase in annual revenue gained from additional throughput for a whiskey legend

Car

18%

Increase in equipment availability realized for a major tire manufacturer

Metal castor pouring liquid

4%

Reduction in rework for an industry-leading CPG manufacturer

Main Image

Solve Real-world Industry Use Cases

Leveraging Data to Address Unique Challenges

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Food and Beverage

The global food and beverage industry has to comply with stringent food safety regulations, continually evolving consumer demand, increased competition, and thin margins. This has forced manufacturers to take a closer look at their plant data to see how they can optimize production and meet these challenges. FactoryTalk Analytics can help reduce variability of food batches, examine expiration for safety, monitor food temperatures for safe storing, and optimize the supply chain. Analytics can also help in tracking of surplus and supply gaps to avoid future supply and demand inconsistencies, which in turn, reduces waste and saves costs.

Discover Our Industry Expertise

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Life Sciences

The life sciences industry constantly strives to speed up the drug to market process, assess risks to patients, forecast demand, and optimize production to avoid stock outages. FactoryTalk Analytics predictive analytics capabilities are highly effective in equipment analysis, trend forecasting, and data mining. For example, contextualized insights around your quality and batch deviations can help speed compliance and conformity at a lower cost, increase yield and improve asset utilization. Successfully mining data for temperature deviations, refrigeration exposure time or other abnormal events can also minimize the time batches are held before release and maximize revenue. With easily accessible quality insights, you can use analytics to realize proactive process improvements and productivity.

Discover Our Industry Expertise

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Mining

Mining companies use less than 1% of the data for business decisions, leading to sub-optimal business decisions. Operation suffer from continuous variability of raw material availability, frequent internal or external disturbances, recirculating loads, process delays, and difficult to measure process variables during operation. In addition, up to 50% of mine site total operating costs is due to maintenance. FactoryTalk Analytics solutions can optimize mining process—addressing throughput, quality, energy and water savings—and respond to changes in the input variables and disturbances. Physical assets can also improve the reliability, maintainability and availability through data capture, integration, visualization and deeper analytics.

Discover Our Industry Expertise


Take Your Enterprise to the Next Level

Intelligent Enterprises Become Industry Leaders by Harnessing the Power of Their Data

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Simplify Data Science Practice

Democratize data science with analytics solutions from Rockwell Automation that make data science capabilities accessible to anyone. Our solutions accelerate IT/OT convergence and empower domain experts so you can focus on business outcomes that matter.

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Extend Insights to Drive Action in Real Time

The value from analytics is realized only once an action is taken, or not taken, as a result. Integrated, full-stack analytics from Rockwell Automation connect your people and systems to the right insights when they’re relevant to enhance decisions in real time.

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Enable Flexibility at Enterprise Scale

To transform industrial performance, global manufacturing enterprises need to scale analytics insights across the enterprise. Maximize your results from industrial analytics with scalable enterprise insights and the flexibility to deploy analytics.


Drive Tangible Business Outcomes

Our Industrial Analytics Capabilities Are Critical to Succeed

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Asset Performance Monitoring

Manufacturing plant assets are one of your biggest investments, which is why it's crucial to improve the visibility of their utilization on a continuous basis. Our analytics solutions track and monitor asset performance KPIs (asset downtime, waste, production counts, including overall equipment effectiveness (OEE)) intelligently. The insights drive improvements in utilization, reliability and system efficiency, while extending equipment lifecycle.

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Yield Optimization

To optimize throughput, industrial manufacturers must strike a fine balance between speed and yield. For this, they need a highly- responsive, automated system to control the process and maximize yield. Prescriptive edge analytics provide the closed-loop, low-latency insights needed to respond to changes in conditions at high speeds. The insights can be integrated with your production and business management systems to help lower manufacturing costs while increasing production.

Thumbs up

Quality Control

In high-speed production scenarios, it’s common for quality problems to go undetected for a long time until it affects throughput or the brand. Furthermore, high scrap wastage or energy usage can create quality compliance issues. With enhanced industrial data contextualization at the source, you can not only identify the root cause of a quality issue sooner, but also control costs by reducing energy usage and scrap in the production process—at scale.

 


Powerful Solutions for Your Digital Transformation

Impactful analytics are foundational to your next transformation initiative – can your current analytics capabilities take your enterprise to the next level? Our intelligent asset optimization solutions can drive your digital transformation. This world-class portfolio includes FactoryTalk® InnovationSuite – a comprehensive portfolio that brings edge-to-enterprise analytics, machine learning, industrial internet of things (IIoT) and augmented reality (AR) to industrial operations.

Our FactoryTalk Analytics portfolio offers a comprehensive array of simplified data science capabilities for multiple personas—process engineers, data scientists, and citizen data scientists—and reduces analytics data preparation effort by up to 70%. Manufacturing organizations can take advantage of end-to-end data orchestration with visual data modeling, open-stack connectivity, pre-built analytical templates, and self-service model deployment for a full-service customer journey—from edge to cloud.

FactoryTalk Analytics
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Software
FactoryTalk Analytics

FactoryTalk Analytics provides decision-makers with self-service machine learning and data mashups so you don’t have to rely on IT or data scientists.

Get Started

Customer Case Studies: How Analytics Make a Difference

 

Digital Transformation at Eli Lilly and Company
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Case Study
Digital Transformation at Eli Lilly and Company

At Eli Lilly and Company, the IT and OT organizations have worked together for more than a decade to help make medicines with ‘safety first and quality always.’

Read Now
Ecolab Transforms to a Connected Enterprise
Man in medical clothing washing his hands
Case Study
Ecolab Transforms to a Connected Enterprise

Leader in water, hygiene and infection-prevention solutions is improving consistency and connectivity across 130 plants.

Read Now
Metso: Achieving the Autonomous Mine with IIoT
Mining facility
Case Study
Metso: Achieving the Autonomous Mine with IIoT

Minerals processing plant saves hundreds of thousands in unnecessary spend with AI-driven predictive maintenance.

Read Now

The Rockwell Automation Difference

With 23,000 digital transformation specialists dedicated to our customers in more than 100 countries, we provide a broad solution set for industrial analytics transformation with our incomparably comprehensive, end-to-end digital transformation strategy, execution-implementation, and support that industrial manufacturers need to evolve, scale, and thrive.

Schedule Value Workshop

Deep OT Domain Experience

We offer unparalleled domain expertise in operational technology (OT), as well as seamless integration between the OT and control layers. As the world’s largest company dedicated to industrial automation and information solutions with digital transformation solutions that integrate seamlessly, we’re revolutionizing IT/OT convergence for hundreds of global industrial enterprises. Our FactoryTalk Smart Object technology makes contextual data almost immediately available to bring new plants and new lines to operating targets faster.

100+ Years of Manufacturing Innovation

Being a manufacturer ourselves, Rockwell Automation has been at the forefront of industrial innovation since 1903—with a focus on digital transformation within our own organization for the last several decades. Owing to our long-standing relationships with OEMs and machine builders, we're uniquely positioned to support your success. We know the manufacturing industry, understand discrete and process manufacturing, and know from years of experience that industrial transformation requires a whole different level of engagement.

A Trusted and Comprehensive Partner

We bring proven proficiency and success in every stage of the digital transformation journey, from strategy, to implementation, and ongoing evolution. Every customer project incorporates learnings from our impressive analytics implementation portfolio. We cover it all—software, hardware, support, services, and an extensive partner ecosystem—eliminating the risk of disconnect between multiple solution providers. This pre-integration accelerates time to value and delivers the flexibility you need to tackle whatever comes next.

 

Ready to talk to a Rockwell Automation consultant?

We offer industry expertise to help design, implement and support your automation investment.

Contact Us

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