Loading
Rockwell Automation Home
  • Industries
    • Industries Chevron RightChevron Right
      • Automotive & Tire
      • Cement
      • Chemical
      • Entertainment
      • Fibers & Textiles
      • Food & Beverage
      • Household & Personal Care
      • Infrastructure
      • Life Sciences
      • Marine
      • Metals
      • Mining
      • Oil & Gas
      • Power Generation
      • Print & Publishing
      • Pulp & Paper
      • Semiconductor
      • Water Wastewater
      • View All
    Industries
    Case StudyRockwell Automation's case studies Case Studies DistributorDistributor How to Buy EventEvent Events
  • Capabilities
    • Capabilities Chevron RightChevron Right
      • The Connected Enterprise®
      • Consulting & Integration Services
      • Cybersecurity
      • Digital Transformation
      • Industrial Analytics
      • Industrial Automation & Control
      • Industrial Maintenance & Support
      • Industrial Networks
      • Lifecycle Services
      • Machine & Equipment Builders
      • MES Solutions
      • Process Solutions
      • Safety Solutions
      • View All
    Capabilities
    Blogs DistributorDistributor How to Buy EventEvent Events
  • Products
    • Hardware Chevron RightChevron Right
    • Software Chevron RightChevron Right
      • Circuit & Load Protection
      • Condition Monitoring
      • Connection Devices
      • Distributed Control Systems
      • Drives & Motors
      • Energy Monitoring
      • Human Machine Interface
      • Independent Cart Technology
      • Industrial Computers & Monitors
      • Input/Output Modules
      • Industrial Control Products
      • Lighting Control
      • Motion Control
      • Motor Control
      • Networks Security & Infrastructure
      • Packaged Solutions
      • Power Supplies
      • Programmable Controllers
      • Push Buttons & Signaling Devices
      • Relays & Timers
      • Safety Instrumented Systems
      • Safety Products
      • Sensors & Switches
      • Signal Interface
      • View All Hardware Products
    • DesignSuite
      • Dynamic Digital Twin Software
      • Studio 5000 Design Software
    • OperationSuite
      • FactoryTalk Edge Gateway
      • FactoryTalk Batch
      • FactoryTalk Historian
      • FactoryTalk View - HMI Software
      • FactoryTalk Metrics
    • MaintenanceSuite
      • FactoryTalk Analytics for Devices
      • FactoryTalk AssetCentre
      • FactoryTalk Emonitor
      • FactoryTalk Network Manager
      • FactoryTalk TeamONE
      • Fiix CMMS
    • InnovationSuite
      • Augmented Reality
      • FactoryTalk Analytics
      • MES
      • ThingWorx IIoT Platform
    Products
    Find Products by Our Brands: Allen-Bradley FactoryTalk
  • Support
    • Product Support Chevron RightChevron Right
    • Documentation Chevron RightChevron Right
    • Knowledgebase Chevron RightChevron Right
    • Training Chevron RightChevron Right
    • Downloads
      • 2D & 3D Drawings
      • Activations
      • Add-on Profiles
      • Application Code Libraries
      • Compatibility & Downloads
      • Drivers & Firmware
      • Electronic Datasheets
      • EPLAN Macros
      • Sample Code Library
      • Software Patches
      • View All
    • Selection & Configuration
      • Control Systems Configuration Tools
      • Procurement Specifications
      • ProposalWorks Proposal Builder
      • Global Short-circuit Current Ratings Tool
      • Integrated Architecture Builder
      • View All
    • Compatibility & Migration
      • Migration & Modernization
      • Lifecycle Status
      • Product Replacement Lookup
      • View All
      • Technical Documentation Center
      • Technical Specifications
      • Product Certifications
      • Product Drawings
      • Release Notes
      • Literature Library
    • Support Center
      • Support Options
      • Search for Answers
      • Chat Online
      • Call Us
      • View All
    • Online Forum
      • My Inbox
      • My Favorites
      • My Subscriptions
      • View All
    • My TechConnect
      • Chat History
      • Service Ticket History
      • Manage Your Favorite Answers
      • Field Service Request
      • View All
      • E-Learning Courses
      • Training Workstations
      • Training Calendar
      • Training Centre
      • Training Instructors
      • View All
    Support
    Contact Us HelpHelp Get Support LaunchpadTools and applications View All Tools
  • Company
    • Events Chevron RightChevron Right
    • News Chevron RightChevron Right
    • Careers Chevron RightChevron Right
    • PartnerNetwork Chevron RightChevron Right
    • About Us Chevron RightChevron Right
    • Featured Events
      • Automation Fair
      • Process Solutions User Group
      • Smart Machine Workshops
      • VirtualConnect: Smart Manufacturing
      • View All
    • Webinars
      • Live
      • On-Demand
      • View All
      • Blogs
      • Case Studies
      • Automation Today
      • Podcasts
      • Press Releases
      • Media Contacts
      • View All
      • View Jobs
      • Teams & People
      • Hackathon
      • Employee Video Spotlight
      • Authorized Distributors
      • Encompass Product Partners
      • Licensed Developers
      • OEM Partners
      • Strategic Alliance Partners
      • System Integrator Partners
      • PartnerNetwork Portal
      • View All
      • Our Brands
      • Our Community
      • Our History
      • Integrity & Sustainability
      • Investor Relations
      • Customer Demo Centre
      • View All
    Company
    ProductivityProductivity Investor Relations
  • Sales
  • Sales
  • View All Industries
  • View All
  • View All
  • View All
  • View All
  • Automotive & Tire
  • Cement
  • Chemical
  • Entertainment
  • Fibers & Textiles
  • Food & Beverage
  • Household & Personal Care
  • Infrastructure
  • Life Sciences
  • Marine
  • Metals
  • Mining
  • Oil & Gas
  • Power Generation
  • Print & Publishing
  • Pulp & Paper
  • Semiconductor
  • Water Wastewater
  • View All
  • The Connected Enterprise®
  • Consulting & Integration Services
  • Cybersecurity
  • Digital Transformation
  • Industrial Analytics
  • Industrial Automation & Control
  • Industrial Maintenance & Support
  • Industrial Networks
  • Lifecycle Services
  • Machine & Equipment Builders
  • MES Solutions
  • Process Solutions
  • Safety Solutions
  • View All
  • Circuit & Load Protection
  • Condition Monitoring
  • Connection Devices
  • Distributed Control Systems
  • Drives & Motors
  • Energy Monitoring
  • Human Machine Interface
  • Industrial Computers & Monitors
  • Input/Output Modules
  • Industrial Control Products
  • Lighting Control
  • Motion Control
  • Motor Control
  • Networks Security & Infrastructure
  • Packaged Solutions
  • Power Supplies
  • Programmable Controllers
  • Push Buttons & Signaling Devices
  • Relays & Timers
  • Safety Instrumented Systems
  • Safety Products
  • Sensors & Switches
  • Signal Interface
  • View All Hardware Products
  • View All
  • View All
  • Technical Documentation Center
  • Technical Specifications
  • Product Certifications
  • Product Drawings
  • Release Notes
  • Literature Library
  • View All
  • Training Workstations
  • Training Centre
  • Training Instructors
  • View All
  • View All
  • Blogs
  • Automation Today
  • Podcasts
  • Media Contacts
  • View All
  • View Jobs
  • View All
  • Authorized Distributors
  • Encompass Product Partners
  • Licensed Developers
  • OEM Partners
  • System Integrator Partners
  • PartnerNetwork Portal
  • View All
  • Our Brands
  • Our History
  • Investor Relations
  • Customer Demo Centre
  • View All
  • iTRAK Intelligent Track Systems
  • MagneMover Lite Intelligent Conveyor System
  • QuickStick Intelligent Conveyor System
  • View All
  • Dynamic Digital Twin Software
  • Studio 5000 Design Software
  • FactoryTalk Edge Gateway
  • FactoryTalk Batch
  • FactoryTalk Historian
  • FactoryTalk View - HMI Software
  • FactoryTalk Metrics
  • FactoryTalk Analytics for Devices
  • FactoryTalk AssetCentre
  • FactoryTalk Emonitor
  • FactoryTalk Network Manager
  • FactoryTalk TeamONE
  • Fiix CMMS
  • Augmented Reality
  • FactoryTalk Analytics
  • MES
  • ThingWorx IIoT Platform
  • 2D & 3D Drawings
  • Activations
  • Add-on Profiles
  • Application Code Libraries
  • Compatibility & Downloads
  • Drivers & Firmware
  • Electronic Datasheets
  • EPLAN Macros
  • Sample Code Library
  • Software Patches
  • View All
  • Control Systems Configuration Tools
  • Procurement Specifications
  • ProposalWorks Proposal Builder
  • Global Short-circuit Current Ratings Tool
  • Integrated Architecture Builder
  • View All
  • Migration & Modernization
  • Lifecycle Status
  • Product Replacement Lookup
  • View All
  • Support Options
  • Search for Answers
  • Chat Online
  • Call Us
  • View All
  • My Inbox
  • My Favorites
  • My Subscriptions
  • View All
  • Chat History
  • Service Ticket History
  • Manage Your Favorite Answers
  • Field Service Request
  • View All
  • My Training
  • View All
  • [CCA101] AC/DC Motors and Drives Fundamentals
  • [CCA182] PowerFlex 750-Series Configuration & Startup
  • [CCA183] PowerFlex 750-Series Maintenance & Troubleshooting
  • [CCCL21] Studio 5000 Basic Ladder Logic Interpretation
  • [CCN130] Motion Control Fundamentals
  • [CCN145] Studio 5000 Logix Designer Kinetix 6000
  • [CCP143] Studio 5000 Project Development
  • [CCP146] Studio 5000 ControlLogix System Fundamentals
  • [CCP151] Studio 5000 Basic Ladder Logic Programming
  • [CCP152] Studio 5000 Function Block Programming
  • [CCP153] Studio 5000 Maintenance & Troubleshooting
  • [CCP154] Studio 5000 Structured Text
  • [CCP182] Industrial Ethernet Networks for OT Professionals
  • [CCP183] EtherNet/IP Configuration and Troubleshooting
  • [CCP298] Studio 5000 CompactLogix Fundamentals
  • [CCP299] Studio 5000 ControlLogix Fundamentals
  • [CCV204] FactoryTalk View ME & PanelView Plus Programming
  • [CCV207] FactoryTalk View SE Programming
  • [CCV209] FactoryTalk View ME & PanelView Plus
  • [EK-ICM201] Vibration Analysis – Level 1
  • FactoryTalk Asset Centre Design & Implementation
  • [FTVP] FactoryTalk VantagePoint Configuration & Reporting
  • [SAF-TUV1] Functional Safety for Machinery Engineer
  • [SAF-TUV2T] Functional Safety for Machinery Engineer Cert
  • [SI101] FactoryTalk View SE Configuration
  • [GBR8602] PUWER 98 Acquisition & the Safe Use of Machinery
  • [OEM100] OEM: Fundamentals & Troubleshooting
  • [PRS013] PlantPAx Process System Configuration
  • [RS-FTHSEC] FactoryTalk Historian SE Configuration
  • [SAF-TUV0T] Functional Safety for Machinery Technician Cert
  • [SI100] Logix5000 Project Development & Ladder Programming
  • [UK1003] SLC-500 Maintenance Part 1 with RSLogix500
  • [UK1203] SLC-500 Maintenance Part 2 with RSLogix500
  • View All
  • Automation Fair
  • Process Solutions User Group
  • Smart Machine Workshops
  • VirtualConnect: Smart Manufacturing
  • View All
  • Live
  • On-Demand
  • View All
  • Digital Transformation at Norbord
  • View All
  • Brighter, More Flexible Tower Light Now Available from Rockwell Automation
  • Delphi Award Received For Asset Management
  • Internal Bypass Expands Smart Motor Functionality
  • New IaaS Bundle Eases Industrial Networking
  • Rockwell Automation Names Sebastien Grau as Regional Sales Director for Middle East, Turkey and Sub Saharan Africa
  • Expanded Power Range for PowerFlex 6000 MV Drives
  • Studio 5000 Software Update Optimizes Productivity
  • FLEX 5000 I/O Modules Bring Greater Productivity and Flexibility to a Connected Enterprise
  • New Cable-Pull Switch Enhances Industrial Safety
  • Instant Industrial Device Analytics
  • Rockwell Automation to name Al Ghandi Electrical & Automation as Authorised Distributor in the UAE
  • Rockwell Automation to Broaden Connected Enterprise Consulting Expertise with Acquisition of Kalypso
  • Single-Control Multi-Well Pad Solution Cuts Costs
  • Advanced Light Curtain System Improves Flexibility and Safety
  • Automation University
  • Rockwell Automation to Showcase the ConnectedProduction Solutions and Premieres its ThinManager Software at ADIPEC 2018
  • Safe Torque Off Option Simplifies Machine Design
  • Machine Performance Analytics Bring OEM Expertise Into Producer’s Digital Environment
  • Software-Powered Connected Services
  • New Managing Director of Rockwell Automation for Sub-Saharan Africa announced
  • Rockwell Automation Simplifies Analytics for Industrial Productivity
  • New Managing Director of Rockwell Automation for Sub-Saharan Africa announced
  • Securely Deploy Cloud and Mobile Technologies with New Network Guidance
  • Rockwell Automation drive system selected for Sumitomo Rubber’s rubber mixers
  • PlantPAx DCS Roadmap
  • View All
  • Students & New Grads
  • View All
  • Hackathon Use Case for Manufacturing Optimization
  • Hackathon Use Case for Sustainability
  • Hackathon Use Case for Visual System Modernization
  • Hackathon Use Case for Dynamic Filtering
  • View All
  • 24toCode Event Recap - Winter 2019
  • 24toCode Event Recap // IT Internal Hackathon
  • Meet the 2019 IT Summer Interns
  • 24toCode Promo Video
  • Harbor View Plaza Ribbon Cutting
  • Check Your Blind Spots Mobile Tour at Rockwell Automation
  • Mechanic & Tool Apprenticeship at Rockwell Automation
  • Working at Rockwell Automation in Karlsruhe
  • Summer Internships at Rockwell Automation
  • The Intrapreneurial Skills Accelerator at Rockwell Automation
  • Makers Wanted
  • #LifeatROK w Katowicach
  • IT Summer Internship Program
  • #LifeatROK with Diogo
  • View All
  • Cisco
  • Endress+Hauser
  • FANUC
  • Microsoft
  • Panduit
  • View All
  • Our Focused Giving
  • STEM Education
  • Lifelong Learning
  • View All
  • Sustainability Report
  • Our Commitment to Diversity, Equity and Inclusion
  • Environmental, Health, & Safety
  • Ethics & Compliance
  • Global Supply Chain & Sourcing
  • Product Environmental Compliance
  • Quality Management Systems
  • Trust & Security
  • Workforce of Tomorrow
  • View All
Case StudyRockwell Automation's case studies Case Studies DistributorDistributor How to Buy EventEvent Events
Blogs DistributorDistributor How to Buy EventEvent Events
Find Products by Our Brands:
Allen-Bradley FactoryTalk
Contact Us HelpHelp Get Support LaunchpadTools and applications View All Tools
ProductivityProductivity Investor Relations
  • Literature LibraryLiterature Library
    Literature Library

    Access technical and commercial publications for hardware and software products, applications, services and solutions.

    PCDCProduct Compatibility and Download Center
    Compatibility & Downloads

    Find downloads including firmware, release notes, associated software, drivers, tools and utilities.

    KnowledgebaseKnowledgebase Support Center
    Knowledgebase

    Browse the database of questions and answers on a variety of products and technologies.

    Product ConfiguratorProduct Configurator
    Product Configurator

    Configure and select products rapidly.

    Software SubscriptionsSoftware Subscriptions
    Software Subscriptions

    One stop shopping for software and subscription services.

    2D & 3D Drawings Bill of Materials CrossWorks Electronic Datasheets Motion Analyzer My Equipment My Training E-Learning Portal Product Lifecycle Status Product Registration Product Selection Toolbox Repairs Sample Code Library Software Activations View All
    Tools
    UserUser Sign In/Create an Account
  • User Account User
Tools
Literature LibraryLiterature Library
Literature Library
PCDCProduct Compatibility and Download Center
Compatibility & Downloads
KnowledgebaseKnowledgebase Support Center
Knowledgebase
Product ConfiguratorProduct Configurator
Product Configurator
Software SubscriptionsSoftware Subscriptions
Software Subscriptions
2D & 3D Drawings Bill of Materials CrossWorks Electronic Datasheets Motion Analyzer My Equipment My Training E-Learning Portal Product Lifecycle Status Product Registration Product Selection Toolbox Repairs Sample Code Library Software Activations View All
Case Study
Recent ActivityRecent Activity

LBC Tank Terminal Deploys Open and Scalable PlantPAx Solution

Agidens, a Rockwell Automation Recognised System Integrator, replaces obsolete control solution on one site and replaces software at another

Share This:

LinkedInLinkedIn
TwitterTwitter
FacebookFacebook
PrintPrint
EmailEmail
Main Image

Challenge

  • Agidens was tasked with migrating two control systems to PlantPAx and to the international standards required by LBC

Solutions

  • PlantPAx® Process and Safety Controllers
  • Deployment of the Rockwell Automation Process Objects Library
  • HMI Operator Workstation (OWS) and Engineering Workstations (EWS)
  • Visualisation to ISA 101 and Integrated Safety In Accordance with SIL - IEC 61508/IEC61511
  • A New EtherNet/IP Network with Associated Stratix Switches

Results

  • Open and scalable allowing easier future expansion
  • Industry and legislative compliant
  • High availability and enhanced maintainability
  • Integrated safety
  • Open standards and information security

Background

LBC Tank Terminals is one of the world’s largest operators of bulk liquid storage facilities for chemical and oil products, owning and operating a global network of terminals with a combined storage capacity of close to three million cubic metres at key locations in Europe, the USA and China.

The company is expanding its capacity and network, through new facilities at existing locations and through acquisitions, joint ventures and greenfield developments. It is also enhancing its existing installations, installing state-of-that art control systems to help achieve optimum efficiency and product handling.

A recent example of this upgrade work occurred at its Antwerp facilities. Agidens (formerly Egemin N.V.), a Rockwell Automation Recognised System Integrator, was tasked with not only migrating and replacing an obsolete control architecture at one tank farm with a new, fully integrated PlantPAx® control system, but also introducing PlantPAx libraries into an existing installation, which although running on Rockwell Automation® hardware, was operating using different software.

The LBC Antwerp facilities – located on the right Scheldt riverside in the fourth harbour dock in Antwerp, in the heart of the world’s second largest chemical cluster – handle chemicals, petroleum products, mineral oils, base oils and lubricants and offers customers ship-to-ship transfers, flexi-bag loading, forwarding and customs services as well as a 13,400m2 warehouse facility, including hazardous materials. The terminal has a capacity of 270,000 m3 divided over 188 tanks and is also equipped for special handling such as heating, nitrogen blanketing, drumming and purging.

Challenge

Engineers faced multiple challenges with regards to the migration project. Foremost was the need to cause as little disruption as possible to the everyday running of the terminal, keeping downtime to an absolute minimum.

From a technical standpoint, LBC had a number of demands, all of which pertained to the operational parameters of the new PlantPAx control system. These demands included open standards in both hardware and software, high availability, the deployment of a high integrity, integrated safety solution, high maintainability, secure information management in the process control environment, easy-to-use operator consoles in classified areas and, just as importantly, the ability to cater for future expansion in terms of extensions and functionality.

LBC was adamant that it needed to regain ownership of its production networks – spread across several terminals around the world – and that it wanted to bring these infrastructures to a performance and security level that not only matched its business objectives, but also those pertaining to local and international standards. Due to work already starting on the revamp of the control system at the Antwerp terminal, the first service offered was development of a Production Network Design to be applied at the new Industrial Automation Control System (IACS) deployed at the Antwerp terminal.

The LBC terminal is a 24/7 operation, so the migration to the new Rockwell Automation system had to be completed over the course of just one weekend. Agidens therefore set up a clear migration strategy with fall-back scenarios – part of which involved installing the new PlantPAx controllers in parallel with the existing solution – to avoid any unnecessary downtime.

Solution

Agidens’ solution involved the migration of the existing control system to PlantPAx and the use of the PlantPAx Process Objects Library. The solution was designed with a focus on high availability; integrated safety; open standards; and information security and maintainability – with the main focus here being on integrity, availability and confidentiality.

The process control system – designed to be deployed over two phases – included PlantPAx process and safety controllers with operator workstation (OWS) and engineering workstations (EWS) in a centralised control room, coupled to a new unified network infrastructure based on EtherNet/IP™ with Stratix managed switches. The OWS and a process automation system server (PASS) are both running in a virtual environment. Visualization was in accordance with ISA 101 while an integrated safety solution was deployed in accordance with SIL - IEC 61508/IEC61511.

Existing remote I/O from Rockwell Automation was maintained, but instead of running a Profibus network it was updated for use with Ethernet. From a security standpoint, LBC also employed the Rockwell Automation Network Security Services team to design the Ethernet infrastructure and configure the switches to conform to the network design.

By using EtherNet/IP as the primary communication protocol, LBC has given itself the opportunity to more easily move into The Connected Enterprise®, an approach based on future smart manufacturing initiatives, such as Advanced Manufacturing Partnership 2.0 (United States), Industrie 4.0 (Germany), Manufacturing Intelligence 2025 (China), Manufacturing Innovation 3.0 (Korea) and others. These initiatives leverage the use of connected assets, supply chains and customers, allowing them to establish processes that are both data and information rich, supported, secure and future ready for market demands.

Benefits of access to real-time, contextualised information include minimised downtime, improved technology and process optimisation, greater workforce efficiency and smarter expenditure. Because EtherNet/IP is based on standard, unmodified Ethernet, there is very little that needs to be done to establish the connections between equipment; it also follows international standards to prevent unwarranted access.

Results

The first project, which involved the deployment of PlantPAx libraries is benefitting from significant new added value as the process control system is now open and scalable.

The migration project is enjoying the same open and scalable benefits offered by an Ethernet-based architecture running PlantPAx. Agidens’ primary focus was on safety, reliability and flexibility, designing and constructing a solution that was fully compliant with legislation and the needs of LBC. As it turns out, the fall-back scenario, although comprehensive, was not required.

Since the migration of the older legacy system, the new PlantPAx control system has been handed over to operations and maintenance personnel and the terminal is fully operational, providing the functionalities described by LBC.

According to Tom Janssen, Group ICT Infrastructure Manager for LBC Tank Terminals: “Our objective is to know, in real time, the status of our terminals with respect to production throughput, safety compliance and asset status from the complete terminal down to individual assets. With our customers demanding more flexibility at lower cost it’s key for us to optimise our terminals and have a “live” view 24/7/365. Maintaining a leadership position on the market requires us to ensure we are cyber secure while having seamless information flows on our terminal network.”

He concludes: “Having connected terminals allows us to respond quicker to changing market conditions without compromising our way of running our terminals. As IT Infrastructure Manager it’s key to provide services to the terminals to ensure common methodology and procedures without reducing production flexibility and throughput.”

Published 01 October 2015

Subscribe

Subscribe to Rockwell Automation and receive the latest news, thought leadership and information directly to your inbox.

Subscribe

Recommended For You

Loading
  • Technical Question
  • Chat Technical Support
  • Phone Support
  • Contact Sales
  • General Questions
  1. Chevron LeftChevron Left United Kingdom Chevron RightChevron Right
  2. Chevron LeftChevron Left Company Chevron RightChevron Right
  3. Chevron LeftChevron Left News Chevron RightChevron Right
  4. Chevron LeftChevron Left Case Studies Chevron RightChevron Right
Discover
  • The Connected Enterprise®
  • Create Your Account
  • Case Studies
  • Events
Information for...
  • Distributors
  • OEM
  • System Integrators
  • Encompass Partners
  • Investors
  • Career Seekers
Contact Us
  • General Questions
  • Technical Questions
  • Local Sales & Service
  • Pricing & Availability
  • Report Ethical Concerns
  • Customer Experience Survey
Site Information
  • Legal
  • Privacy Policy
  • Cookie Preferences
  • Terms of Use
  • Trademarks
Change Country Site SelectionChange RockwellAutomation.com site selection to a different country, region or language Change Country
United Kingdom/English

Keep Updated With Us

Sign up to receive our latest headlines for free.

Stay Informed Now
Follow Us
BlogRockwell Automation's Blog
Copyright ©2021 Rockwell Automation, Inc.
United Kingdom