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Allen-Bradley Hardware Product

FLEX 5000 I/O Modules

  • Front shot of standard and safety modules in one I/O bank
  • One XT I/O bank and one non-XT I/O bank stacked on top of each other
  • Front-facing view of two Allen-Bradley FLEX 5000 I/O modules. From left to right, we can see catalogs 5094-IJ2IXT and  5094-IJ2I
  • Right shot of standard XT and non-XT modules in one I/O bank
  • Inserting 5094-IJ2I module into the I/O bank
Front shot of standard and safety modules in one I/O bank
One XT I/O bank and one non-XT I/O bank stacked on top of each other
Front-facing view of two Allen-Bradley FLEX 5000 I/O modules. From left to right, we can see catalogs 5094-IJ2IXT and  5094-IJ2I
Right shot of standard XT and non-XT modules in one I/O bank
Inserting 5094-IJ2I module into the I/O bank

Our FLEX 5000® I/O modules are a rugged and flexible distributed I/O solution, which allows you to choose your I/O to meet your operational needs. FLEX 5000 I/O enhances communication with 1 Gb EtherNet/IP™ connectivity, which offers higher speed and increased bandwidth. To provide flexibility in your network architecture, these modules include 2 copper or 2 fiber ports (SFP) and support for DLR, Star, Linear, and PRP topologies.

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5094 FLEX 5000 I/O Modules
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What’s New?

Support high availability safety needs

FLEX 5000 EtherNet/IP adapters are enhanced with concurrent communications support. Through concurrent communications, different safety controllers can maintain separate network paths to the same safety I/O module, enabling flexibility and seamless failover. This latest capability supports the new Logix SIS solution with GuardLogix® 5580 controllers, providing a high availability safety solution up to SIL 3 for process applications.

Front view of Allen-Bradley FLEX 5000 I/O rack with an adapter and seven safety I/O modules
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Overview

  • Reduces system costs and complexity with the flexibility to mix and match standard and safety I/O modules in one platform
  • Offers true integrated safety with discrete and analog fail-safe I/O modules, TÜV certified up to SIL 3, PLe, Cat. 4, with up to 10 ms safety reaction time
  • Enhances communication with 1 Gb EtherNet/IP connectivity through copper or fiber, with SFP adapters
  • Supports a wide range of network topologies: Device Level Ring (DLR), Star, Linear, and Parallel Redundancy Protocol (PRP)
  • Optimizes footprint with horizontal or vertical installation and interconnect cable extension
  • Provides direct fiber connection to the adapter with the option to connect up to 16 modules per adapter
  • Allows users to replace modules while the system is in operation with easy snap-on installation via Removal and Insertion Under Power (RIUP)
  • Offers flexible and modular capability to support up to 32-channel digital and 8-channel analog input/output
  • Operates in -40…+70 °C (-40...+158 °F) temperatures and in hazardous areas in Class I, Division 2, Zone 2, Groups A, B, C, D
  • Allows for use in extreme environments with XT version up to G3 with conformal coating, which helps protect against environmental stresses
  • Offers the ability of reporting frequency, acceleration and directions with isolated-frequency input modules
  • Functions as remote I/O modules with ControlLogix® 5580, CompactLogix™ 5380 and CompactLogix 5480 standard controllers and with GuardLogix 5580 and Compact GuardLogix 5380 safety controllers
  • Supports ControlLogix 5580 controller redundancy (in DLR and PRP network topologies) for high availability applications from Studio 5000 Logix Designer® application version 33 or later
  • Ideal for Hybrid and Process applications such as emergency shutdown, burner management, turbine control, compressor control, oil and gas auxiliary boilers, high-pressure protection, lighting, and ventilation management 
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Distributed I/O Solution for Process, Hybrid and Discrete Applications

Discover how FLEX 5000 I/O can help you gain greater flexibility and control to achieve better operational efficiency and reliability.

FLEX 5000 HART I/O modules
  • Allows access to highly integrated HART devices available in the I/O tree
  • Provides easy access to device health via enhanced diagnostics
  • Reduces engineering through tight integration with PlantPAx® 5.0 and above instruction set
  • Simplifies maintenance with visibility to device tag diagnostics based on Device Description (DD) files
  • Increases productivity with easier device configuration of process devices via embedded device type managers (DTM)
  • Maximizes uptime by adding and replacing Process devices online
  • Minimizes downtime through easy access to additional Process diagnostics via highly integrated HART in the Studio 5000 Logix Designer application 

FLEX 5000 interconnect cables

  • Helps split the FLEX 5000 I/O bank into two sections for more flexible mounting and easy installation in smaller spaces
  • Provides system-side power to FLEX 5000 I/O modules
  • Available in multiple lengths (0.5 m, 0.7 m, 1 m, and 3 m)
Plant Engineering 2023 Product of the Year Award Logo - Silver
Plant Engineering 2023 Product of the Year

FLEX 5000 analog safety I/O modules received the SILVER award in the I/O & Networking category! 

Check this out from Rockwell Automation. I thought you'd find it interesting:
Transform your operations
Discover how FLEX 5000 I/O can be an ideal distributed I/O solution for your process, hybrid and discrete applications​.

Transform your operations

Discover how FLEX 5000 I/O can be an ideal distributed I/O solution for your process, hybrid and discrete applications​.
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Video
FLEX I/O to FLEX 5000 I/O Modernization Video
FLEX I/O to FLEX 5000 I/O Modernization Video
Discover how modernizing from FLEX™ I/O to FLEX 5000® I/O can help you become more resilient while maintaining efficiency.
PDF
FLEX I/O to FLEX 5000 I/O Modernization eBook
FLEX I/O to FLEX 5000 I/O Modernization eBook
Achieve increased operational efficiency and agility with FLEX I/O to FLEX 5000 I/O modernization. Learn about the useful migration tools and resources that can help simplify your modernization journey.
WebinarWebinar Webinar
Optimize Productivity with FLEX I/O Modernization
Optimize Productivity with FLEX I/O Modernization
Achieve greater flexibility, better performance and improved uptime
Video
FLEX I/O and FLEX 5000 I/O Hardware and Installation Comparison
FLEX I/O and FLEX 5000 I/O Hardware and Installation Comparison
Learn about the key differences in the physical features of FLEX I/O and FLEX 5000 I/O modules. Get familiar with the similarities of the I/O hardware that makes it easier to modernize to the FLEX 5000 I/O platform.

Product Selection

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Tools & Resources

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Technology Partners
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Partnernetwork Program
Technology Partners

Our PartnerNetwork™ offers complementary product solutions for FLEX 5000 I/O modules through the Technology Partners program. It can help you locate the products that solve your application challenges.

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Studio 5000 Logix Designer
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Software
Studio 5000 Logix Designer

Studio 5000 Logix Designer® software is a productivity win and your one-stop shop for managing the Allen-Bradley® Logix 5000® family of controllers and related control system. 

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Documentation

Resource Publication Number Language
Integrated Architecture Brochure IA-BR005
FLEX I/O to FLEX 5000 I/O Modernization eBook MIGRAT-PP066
 
Looking for Technical Documentation?

Visit the Technical Documentation Center to find product specifications, installation guides, user manuals, product certifications and more.

View 5094 FLEX 5000 I/O Module Technical Publications and Certifications
Certifications
ATEX CertificationATEX Certification
UL Marked Component Mark Canadian and United States RequirementsUL Marked Component Mark Canadian and United States Requirements
IEC CertificationInternational Electrotechnical Commission Mark
KC CertificationKC Certification
RCM CertificationRCM Certification
  • ATEX
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  • IECEx
  • KC
  • RCM

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