Before You Apply Power to Frames 5 and 6
Before you place a drive or bus supply into operation after a repair, follow these steps.
ATTENTION:
Risk of injury or death exists.
To avoid an electric shock hazard, verify that there is no AC input and DC bus voltage by taking these measurements:
- Verify that there is no AC input voltage present on the R/L1, S/L2, and T/L3 terminals.
- Verify that there is no DC bus voltage present by using the +DC to –DC terminals and measuring +DC to –DC, +DC to GND, and –DC to GND.
- Measure the AC input and DC bus voltage to verify that there is no voltage present:
- Measure the AC input terminals R/L1, S/L2, and T/L3; L to L and L to chassis GND (PE).
- Measure the DC output terminals; DC+ to DC–, DC+ to chassis GND (PE), and DC– to chassis GND (PE).
- Frame 5 Power Terminal IdentificationFrame 6 Power Terminal IdentificationItemNameDescriptionAPE grounding studTermination point to chassis ground for AC line shieldBR/L1, S/L2, T/L3AC line input power terminalsCDC+, DC–DC bus terminalsDU/T1, V/T2, W/T3AC output motor terminalsEPE grounding studTermination point to chassis ground for motor shield
- Perform phase to ground resistance tests to verify that there are no shorts on the following locations:
- Use terminals R/L1, S/L2, and T/L3 to measure L to chassis GND (PE).
- Use terminals +DC and –DC to measure +DC to chassis GND (PE), and –DC to chassis GND (PE).
- If the measured value of any resistance test is less than 1 kΩ, troubleshoot to find the short, correct the problem, and repeat step 2.
- For any module or component that has been removed and reinstalled, complete the following:
- Verify that all hardware connections have been replaced and are properly torqued.
- Verify that all interconnection wire harnesses are connected at both ends and properly supported by cable ties along their entire length where applicable.
- When service has been completed on the control pod, verify that all control power and I/O wires are connected and properly secured and supported by cable ties along their entire length when routed between enclosures.
- Continue with Measure No-load DC Bus Voltage and Output Current.
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