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Plex Manufacturing Execution System

Unlock autonomous operations with an elastic MES.
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MES
    • Plex MES (Cloud)
    • Plex MES (Cloud)
    • Plex Connected Worker
    • Plex Connected Worker
    • FactoryTalk ProductionCentre
    • FactoryTalk ProductionCentre
    • FactoryTalk PharmaSuite
    • FactoryTalk PharmaSuite
    • Plex MES for Food & Beverage
    • Plex MES for Food & Beverage
    • FactoryTalk CPGSuite
    • FactoryTalk CPGSuite
    • Plex Quality Management System (Cloud)
    • Plex Quality Management System (Cloud)
    • Plex Enterprise Resource Planning
    • Plex Enterprise Resource Planning
    • Plex Asset Performance Management (Cloud)
    • Plex Asset Performance Management (Cloud)
    • Plex Production Monitoring (Cloud)
    • Plex Production Monitoring (Cloud)
    • Finite Scheduler
    • Finite Scheduler
    • FactoryTalk EIHub
    • FactoryTalk EIHub
  • See a Demo
  • Resource Library
    • What is MES?
    • What is MES?
    • Why You Need MES
    • Why You Need MES
    • Get Started with MES
    • Get Started with MES
    • MES vs ERP
    • MES vs ERP
    • MES in IIoT
    • MES in IIoT
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eBook

MES for Dummies

Get the scoop on all things MES in this easy-to-understand guide to controlling factory operations, improving production visibility and driving quality with MES.

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MES for Dummies ebook cover

Cloud MES software: Take control of your shop floor

Plex is an elastic MES software solution that provides real-time, paperless production management to drive enterprise-wide compliance, quality, and efficiency.

With Plex MES, you’ll gain control of your plant floor with a comprehensive view of your entire production lifecycle and full connectivity to your ERP and third party external systems. You’ll easily automate tasks, help prevent errors, drive in-line quality, and synch up the top floor with the plant floor. The result? Less risk, higher quality, happier customers and a healthier bottom line.

Plex MES offers the flexibility and capabilities required to pave the way to autonomous operations. Key capabilities include:

  • Production finite scheduling to determine which jobs to schedule to which work centers, with resource availability in mind
  • Close-loop quality management to maintain quality procedures directly from the control plan for increased process repeatability and predictability
  • Inventory management to track and manage your inventory in real time, and stay in control with end-to-end traceability
  • Production management to make the right quantity of the right product at the right time for improved overall equipment effectiveness (OEE)
  • Connected Worker to enhance workforce productivity through intuitive digital Work Instructions and advanced technologies that enable real-time operator guidance, reduce errors and streamline task execution and training
Plex Manufacturing Execution System
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Brochure
Plex Manufacturing Execution System

Discover how the Plex Manufacturing Execution System (MES) can help you take control of your plant floor and drive results for your business. See what’s possible with Plex.

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How can cloud MES software transform your operations?

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Drive better visibility

Gather real-time and accurate material and traceability data to make sure that your production is always running smoothly.

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Accelerate time to value

Streamline operations through rapid deployment, flexible configuration, and real-time production insights—accelerating time-to-value from day one.

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Increase productivity

Choreograph production processes directly from the control plan to shorten cycle times and improve efficiency. Eliminate manual process errors with paperless operator control.

Watch Plex in action in various industries and request a customized demo
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When it comes to meeting the increasing demands and complexity of today’s world, traditional manufacturing execution systems (MES) don’t cut it. Plex MES is built to be elastic with capabilities that expand beyond traditional MES functionality. As a single-instance, multi-tenant edge-to-cloud SaaS production platform, Plex connects people and systems, automates processes, tracks data from end to end, and captures and analyzes information like never before. Explore what makes Plex a truly elastic MES solution that can meet you where you are today with a modular architecture, scale across locations with a simple platform and help unlock autonomous operations.

The Plex Smart Manufacturing Platform

With Plex Systems, we are accelerating the transformation of industrial operations with advanced capabilities in MES, supply chain, and quality with a cloud-based application to drive operational efficiency.

The Plex Smart Manufacturing Platform™ was born on the plant floor and is purpose built for smarter manufacturing—today and tomorrow. In a single digital system of record and engagement, Plex makes it possible for manufacturers to reach new levels of visibility, quality, and control throughout their operation.

Connect

people, systems, machines and supply chains

Automate

business processes to boost efficiency

Track

data from the plant floor to the top floor

Analyze

what matters most and drive more informed decision-making

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Got questions? Click below to connect with one of our smart manufacturing experts.

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Cost savings and business benefits of Plex
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Cost savings and business benefits of Plex

Uncover the Total Economic Impact of deploying the Plex Smart Manufacturing Platform experienced by one Food & Beverage manufacturer.

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Plex: A truly elastic MES

Manufacturers are caught between unprecedented external pressures and compelling opportunities for innovation and organizations can’t just think about their present needs but also be ready to adapt to rapid innovation. As an elastic MES solution, Plex MES has key qualities that modern manufacturers need to future-proof their organizations:

  1. Purpose-built for manufacturing Industries: Tailored for discrete, hybrid, and regulated industries, confirming compliance, traceability, and security
  2. Comprehensive capabilities beyond traditional MES: A multi-tenant Software as a Service (SaaS) environment with embedded AI technology to guide manufacturers along their autonomous operations journey
  3. Unified OT/IT integration: Seamless connectivity delivers holistic visibility and stronger business resiliency
  4. Extensible by design: A secure, resilient platform designed to integrate with existing systems and leverage emerging technologies like AI
  5. Resilient edge-to-cloud deployment: Flexible options from cloud-only to hybrid configurations to fit each site’s operational needs

See Plex MES in action

Plex MES for Metals
Plex MES for Automotive
Plex MES for Food & Beverage

Boost operation efficiency with Guided Work Instructions

Manufacturers today face a growing skilled labor shortage, loss of institutional knowledge due to retirements, and the need to rapidly onboard workers to increasingly complex production environments. Traditional MES solutions and work instructions fail to effectively support this shift, leading to longer training times, higher error rates, and operational inefficiencies.​

Plex Connected Worker addresses these challenges with digital, work instructions that deliver real-time, step-by-step guidance directly to operators. By transforming static documentation into dynamic, connected experiences, manufacturers can accelerate training, reduce downtime, improve quality, and drive consistent, efficient operations across the workforce. Accelerate onboarding and standardize execution with guided, step-by-step work instructions that reduce training time and improve consistency​.

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Why cloud-based MES?

Where and how MES software should run has always been a key consideration, with a trend toward cloud-based MES on the one hand and the adoption of edge computing to reduce latency and improve local processing on the other. Certainly, edge computing has allowed MES systems to move closer to the shop floor and exercise greater direct control over machines.

But with an elastic MES like Plex, you don’t have to choose. With a resilient edge-to-cloud execution layer, an elastic MES delivers continuous operations by processing data locally while seamlessly synchronizing with the cloud for enterprise-wide visibility and control. This real-time, unified data foundation enables AI-driven insights and sets the path toward autonomous, self-optimizing manufacturing.

Plex MES supports both cloud and edge environments providing the agility of cloud-native solutions with the control and security of traditional systems:

  • Great alternative or compliment to customized MES
  • Robust MES/MOM, with extensions to ERP, Supply Chain, and APM
  • Modern, multi-tenant, versionless software at scale
  • Quick to configure and deploy, updated by operators or machines
  • Focus on analysts and business outcomes over programming
  • Software and service price competitive
Manufacturing Control Starts at the Plant Floor
Factory worker in a hard hat working on a computer on the plant floor
Whitepaper
Manufacturing Control Starts at the Plant Floor

Looking for a clear view of what is happening on the plant floor? Find out how a comprehensive manufacturing software solution can deliver much needed connectivity, process automation, tracking and analysis.

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One customer’s journey with the Plex Smart Manufacturing Platform
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One customer’s journey with the Plex Smart Manufacturing Platform

Discover how Plex is helping manufacturers like you transform their manufacturing process into a truly smart and efficient operation.

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