Automation Fair 2008
Hands-On Labs
Always a popular feature at Automation Fair, Hands-On Labs allow you to work directly with Rockwell Automation products. On-site registration for Hands-On Labs is on a first-come, first-served basis at the times shown below. When you register for a lab you'll receive an admission ticket and are free to attend industry forums, technical sessions or just explore the show floor until the lab begins.
Hands-On Labs Registration
Registration for all Hands-On Labs will be outside the Delta Ballroom. Registration opens at:
- 7:30 AM for 8:30 AM Labs
- 10 AM for 11 AM Labs
- 1 PM for 2 PM Labs
Lab Registration Policy
Registration for all Hands-On Labs is on a first-come, first-served basis and will open one (1) hour prior to the posted Lab starting times. Lines typically form well in advance of the officially posted registration time. To maximize your time at the Fair, admission tickets for each Lab will be passed out as soon as a Lab signup line appears to be full — to avoid unnecessary waiting. All registered Lab attendees with admission tickets will have 10 minutes after each Lab starts to take their seat. If those registered individuals arrive after that 10-minute period, their seat may be given to a standby attendee.
Lab Standby Policy
To minimize the possibility of seats going unused in each Lab, a formal standby policy is being instituted. Passes for a percentage of seats in each Lab will be issued to those attendees wishing to be put on standby. In order to be considered for standby seating, you must check in at the Lab classroom prior to the start of the Lab. Any unclaimed seats will be given to a standby attendee in the order they signed in at the Lab classroom.
Lab 1: Using Mechatronics to Simplify Machine Design and Improve Time-to-Market
Room: Bayou A
Instructor: John Pritchard
Discover a faster and easier way to analyze, optimize, simulate and select a control system through bypassing the time-intensive manual portions of the design process. Learn how the "mechatronics-friendly" Integrated Architecture provides a uniquely comprehensive end-to-end solution.
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 2: Using logix Kinematics for Integrated Control of High-Performance Robots
Room: Bayou B
Instructor: Bob Hirschinger
Learn how ControlLogix and GuardLogix Controllers eliminate the need for dedicated-purpose robot controllers. The instructor will show how RSLogix 5000 and ControlLogix/GuardLogix are used to provide complete integrated control of an array of robots. Use Logix Kinematics and the Add-On Instruction (AOI) robotic library to program and run a robotic application and see a demonstration of a robot controlled by ControlLogix. Attendees should have a basic understanding of RSLogix 5000 motion programming.
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 3: Dynamix Integrated Condition Monitoring — Leveraging Integrated Architecture
Room: Bayou C
Instructor:Mandi Hebebrand
This Lab will use the new library of Dynamix Add-On Instructions (AOIs) and faceplates to seamlessly integrate machine condition monitoring data into a Logix control system. The Dynamix and Integrated Architecture solution will provide actionable machinery health information.
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 4: Understanding Advanced Programming Techniques in Logix
Room: Bayou D
Instructor: Rod Shearer
Take full advantage of programming features that set Logix Programmable Automation Controllers (PACs) apart from conventional control systems. Learn how Add-on Instructions and FactoryTalk View use of Global Objects can improve productivity.
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 5: Explore Process Control Configuration and Advanced Fuzzy Design Concepts in Logix
Room: Bayou E
Instructor: Don Reynolds
Learn how Logix Programmable Automation Controllers (PACs) provide true multi-disciplined control by solving typical process control applications using the function block diagram editor and built-in process control instruction set. Also learn about target applications for the RSLogix 5000 FuzzyDesigner. Design, execution and troubleshooting a fuzzy logic algorithm with a Logix Programmable Automation Controller will be demonstrated.
Lab Manual [PDF]
Lab 6: Improved DeviceNet Implementation
Room: Canal A
Instructor: Bob Law
From the novice, intermediate and advanced DeviceNet user, this Lab has something for everyone. Lab participants will create a custom lab experience perfectly suited to their interests. Basic topics include node commissioning, scanner setup via the new hand-held configuration device, creating well-defined tags in the controller and automatic reload of the scanner along with restart of the network using RSLogix 5000. More advanced topics on enhanced capabilities include Explicit Messaging, OPC/DDE messaging and DeviceLogix.
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 7: FactoryTalk Historian Site Edition
Room: Canal B-C-D
Instructor: Jan Pingel
This introductory Lab will use FactoryTalk Historian Site Edition and cover basic elements of system configuration, data collection and reporting tools. This session will also include an introduction to automated installation and easy configuration tools.
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 8: PLC and Visualization Fundamentals with MicroLogix 1400 and PanelView Component
Room: Canal E
Instructor: Peter Bell
Learn to create, monitor and control a basic PLC application using a MicroLogix controller and RSLogix 500 programming software. See how enhanced features such as embedded EtherNet/IP, online editing and the LCD screen can be applied. Learn how to approach zero design time with the PanelView component.
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 9: A Day in the Life of Manufacturing with FactoryTalk AssetCentre
Room: Washington B
Instructor: Lorenzo Majewski
Students in this Lab will live a "day in the life" of a user and learn how FactoryTalk AssetCentre is typically used in manufacturing or process environments. They will learn how to manage manufacturing assets using FactoryTalk AssetCentre features.
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 10: Program a CAT4 (SIL3) Rated Safety System Using a Compact Programmable Safety Controller
Room: Lincoln A
Instructor: Brad Prosak
Perform common programming tasks in the SmartGuard 600 Controller and connect to a IP67-rated CompactBlock Guard I/O and a selection of safety devices to achieve a CAT4 (SIL3) safety system. Then communicate the data between the Controller and a CompactLogix via an EtherNet/IP network.
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 11: How to Quickly Integrate IntelliCENTER MCCs into RSLogix 5000 and FactoryTalk View SE Projects
Room: Lincoln CInstructor: Peter Flickinger
Learn how to use IntelliCENTER technology to significantly reduce RSLogix 5000 project development time and add MCC maintenance tools to FactoryTalk View projects.
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 12: Applying EtherNet/IP in Real-Time Manufacturing Applications
Room: Lincoln D&E
Instructor: Fred Habenschuss
Experience configuring, communications and maintaining an EtherNet/IP network with a focus on connecting to control system devices (including Rockwell Automation Stratix switches). Learn how to integrate diagnostics, security and data sharing to optimize networks.
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 13: Experience Rapid Design with the Latest Safety Design Tools to Deploy Safe Devices on EtherNet/IP and DeviceNet Networks
Room: Jackson A&B
Instructor: BillWaltz
In this Lab, attendees will set up safety I/O on both networks and monitor and control safety devices. The GuardLogix Accelerator Toolkit will be used for programming and visualization, showing how these easy-to-use tools can lower total cost of ownership and allow focus on machine optimization.
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 14: Safe Speed Control — Enhancing Safe-Off and Safe-Speed Functionality
Room: Jackson C&D
Instructor: Steve Dukich
This Lab will show the functionality of the MSR57 Safe-Speed Monitoring Relay connected to a PowerFlex 70 AC Drive and also integrated into the new PowerFlex 755 AC Drive. Attendees will see commonality of programming environment between the two options and will learn Safe Maximum Speed, Safe Limited Speed and Safe-Off techniques with Door and Lock Monitoring (in compliance with ANSI RIA B15.06-1999 – Robotics Safety Requirement and EN954).
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 15: Runtime Changes and Advanced Editing with Logix
Room: Jackson E&F
Instructor: Ben Kuhlman
Learn how to leverage the top 10 features in RSLogix 5000 that enable runtime changes to a Logix5000 application. Lab attendees will learn about: Editing Logix (RLL, ST, SFC, ST); Runtime changes to routines, programs, UDTs and AOIs; Configuring I/O devices online (including drives); Adding I/O online; Embedded Trending as a diagnostic tool;Watch Window diagnostic tool; Code Animation (AOIs, RLL, SFC, FBD); Controller Online Project Change logging; FactoryTalk Alarms & Events online enhancements; PhaseManager online machine state monitor; and Logix Update Tool (preservation of online tag data).
Lab Presentation [PDF]
Lab 16: Introduction to Integrated Motion
Room: Presidential Boardroom A
Instructor: Todd Garski
From concept to commissioning, Kinetix Motion Control provides a scalable, information-enabled solution that streamlines machine development. Learn the tips and techniques of configuration tuning and troubleshooting using new tools and templates.
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 17: FactoryTalk View SE Deployment and Introduction to ViewPoint Web Client
Room: Governors Chambers A-E
Instructor: Keith Hogan
In this Lab, students will create and deploy a FactoryTalk View SE distributed application. They will learn to create graphic displays with animation, use security, log and trend data, manage alarms, and use diagnostic information. The Lab will also explore FactoryTalk Alarms and Events and Docked Displays, enhancements in Language Switching and Global Objects. Students will also learn about ViewPoint Thin Client — allowing visualization of FactoryTalk SE displays with just a browser. This Lab is applicable to both new and experienced users.
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 18: Introduction to Logix
Room: Governors Ballroom A
Instructor: Liz Bahl
Learn how to reduce development time, start-up and maintenance by designing, creating, downloading and testing an RSLogix 5000 program using a Logix Programmable Automation Controller (PAC).
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 19: HMI Operator Interface Development and Deployment
Room: Governors Ballroom B
Instructor: Brian Wall
FactoryTalk View Studio will be used to create applications that utilize core FactoryTalk View ME features including recipe plus, runtime language switching, global objects and multiple version support. Attendees will download and run applications on PanelView Plus terminals. This session will also explore new enhancements on Language switching, Global Objects, parameters runtime-to-development conversion and application documentation. This Lab is applicable to both new and experienced users.
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 20: Leverage the Advantages of Logix and Premier Integration when Applying Motor Control Solutions
Room: Governors Ballroom C
Instructor: Jason Nadeau
Learn how to simplify programming and save development time using and integrated system. Attendees will leverage faceplates within FactoryTalk View HMI to integrate a PowerFlex drive and Logix-based control system.
Lab Presentation [PDF] | Lab Manual [PDF]
Lab 21: Basic Drive Programming
Room: Governors Ballroom D
Instructor: Sharon James
Learn the basics of drive programming using the PowerFlex family of AC drives. Lab attendees will program the PowerFlex drives using both device programmers and PC software.
Lab Presentation [PDF] | Lab Manual [PDF]